Dry Docking Flashcards

1
Q

Procedure start to finish, full overview? Preparation and docking?

A

1) Non essential gear is removed from the vessel.
2) Supply the dock superintendent with:
i) The vessels docking plan;
ii) The vessels’ tank plug plan;
iii) Details of any underwater fitting that may cause an obstruction.
3) Have repair list ready and send to the dock superintendent and any contractors.
4) Have work plan ready for vessel’s staff.
5) Ensure surveyor(s) are informed.
6) Inspections are carried out by dock superintendent, and they are
informed of any special requirements.
7) Rudders, stabilizers, propeller shafts and retractable propulsion units are in
docking positions.
8) Retractable hull fittings and transducers are in docking position.
9) Cranes and davits are properly stowed to prevent their movement.
10) The anchors are secured.
11) All moveable weights are secured.
12) Tie down chains and strops are in good condition and adequate for the
purpose.
13) Bollards and fairleads are clear and ready for use.
14) Adequate mooring lines are ready for use, and winches/windlasses are tested.
15) Guard rails and chains are intact and in good condition.
16) Access (gangway or stairs) has been arranged for the vessel once out of the
water.
17) Have copies of fire plans ready and ensure vessels’ fire prevention and
control equipment is in good order. Shore supply to the fire mains has
been arranged for when the vessel is out of the water.
18) Electrical shore supply has been checked for compatibility (voltage, current,
frequency and phasing) and has been arranged.
19) Required services have been arranged, such as:
i) Sewage and waste water disposal;
ii) Machinery cooling water (alternators, boilers, fridge plant etc);
iii) Shore-side storage for fridge stores;
iv) Ship-shore communications (phone lines etc).
20) Ensure the vessel is in a stable docking condition:
i) Correct draft and upright;
ii) Trimmed by the stern;
iii) Any tank transfers completed;
iv) Tanks either full or empty (depending upon survey or
maintenance requirements);
v) Avoid slack tanks to remove any free surface effect;
vi) All tanks manually sounded, and results logged.
21) Bilges have been pumped and are empty.

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2
Q

Walk through hull inspection from bow to stern?

A
  • Check the paint condition, waterline condition, sea growth
  • check the bow and bulb for damage - Pounding
  • Check anchors and chains for corrosion and wastage is not greater than 11%. look for cracks and defects
  • Check bow thruster and tunnel
  • Check anodes
  • Check underwater lights
  • Check speed log, depth sounder
  • Load line markings
  • Check stabilisers
  • Check sea chests
  • Check keel
  • Check ship side valves
  • Check cathodic protection
  • Check stern tube seal and bearing
  • Check shaft for pitting
  • check propellor, looking for cavitation, damage, pitting, erosion, stress corrosion. If CCP check seals
  • Check boss nut
  • Check rudder condition
  • Check rudder stock and seals
  • Check rudder stops
  • Check rudder drain plug
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3
Q

Safety aspects of fire main, shore power, surveyor in attendance, hull inspection?

A

International shore power connection for the fire main, allows local fire departments to assist.

Ensure the yard can facilitate your power demands to provide lighting, fire fighting onboard

Lloyd’s surveyor is available for attendance to complete hull inspection while wearing correct PPE

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4
Q

How would you go about planning?

A

Discuss with the ship owner, management, Classification and ship yards to find a place and for how long

Decide what works need to be done prior to ensure contractors and parts will be available

Ensure they shipyard has the docking plan so no equipment under the water get damaged

The vessel is in the lightest ship possible

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5
Q

Explain what is in a bottom inspection?

A

A bottom inspection is inspecting every pieces of equipment under the hull from bow to stern.

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6
Q

What to do in the event of damage being found?

A

In the event of damage being found then the inspection team being the C/E, Owners rep, Project Manager and Surveyor will have to discuss, investigate and rectify the outcome in way that will allow the vessel to comply with class still.

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7
Q

Prior to flooding inspection? Who is present?

A

The C/E and Dock Master shall walk the vessel, ensuring the dock is clear and everything under the vessel has been removed or fitted. Master then signs

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8
Q

Dock bottom inspection, name all parts of the ship?

A
  • Check the paint condition, waterline condition, sea growth
  • check the bow and bulb for damage - Pounding
  • Check anchors and chains for corrosion and wastage is not greater than 11%. look for cracks and defects
  • Check bow thruster and tunnel
  • Check anodes
  • Check underwater lights
  • Check speed log, depth sounder
  • Load line markings
  • Check stabilisers
  • Check sea chests
  • Check keel
  • Check ship side valves
  • Check cathodic protection
  • Check stern tube seal and bearing
  • Check shaft for pitting
  • check propellor, looking for cavitation, damage, pitting, erosion, stress corrosion. If CCP check seals
  • Check boss nut
  • Check rudder condition
  • Check rudder stock and seals
  • Check rudder stops
  • Check rudder drain plug
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9
Q

Rudder pintle and jumping clearances?

A

Rudder pintle is 1.5 mm for new builds and 6mm for operational

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10
Q

What are the Anchor chain tolerances?

A

Wastage no greater than 11%

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11
Q

Procedure for replacing hull plating?

A
  • Assess the extent of the damage
  • Prepare the area, PTW
  • Remove items or fluid inside plating
  • Remove damage area
  • Prepare and fabricate new plating
  • Install new plating
  • Inspect welds
  • Prepare surface and coat
  • Test and inspect
  • Document and report whole job
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12
Q

Rudder, what is the purpose of the pinntle?

A

Protection from running aground and minor
support.

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13
Q

What supports the rudder?

A

Palliser bearing

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14
Q

On a CPP what would you be checking?

A
  • Any damage, corrosion, erosion, stress corrosion, cracks.
  • Any seals leaking hydraulic fluids
  • Full movement of Blades
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15
Q

How often should you dry dock? Other reasons to go dry?

A

On all intermediate surveys which is between year 2 and 3 of classification and then on year 5.

If you have grounded or a collision or there is a machinery failure which requires to be out the water

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16
Q

Loads on rudder clearance and process if we had water out of test plugs?

A

Test for cracks by injecting air. Max 0.2 bar.

17
Q

Dent in a fuel tank, how to prepare for dry dock?

A

1) Non essential gear is removed from the vessel.
2) Supply the dock superintendent with:
i) The vessels docking plan;
ii) The vessels’ tank plug plan;
iii) Details of any underwater fitting that may cause an obstruction.
3) Have repair list ready and send to the dock superintendent and any contractors.
4) Have work plan ready for vessel’s staff.
5) Ensure surveyor(s) are informed.
6) Inspections are carried out by dock superintendent, and they are
informed of any special requirements.
7) Rudders, stabilizers, propeller shafts and retractable propulsion units are in
docking positions.
8) Retractable hull fittings and transducers are in docking position.
9) Cranes and davits are properly stowed to prevent their movement.
10) The anchors are secured.
11) All moveable weights are secured.
12) Tie down chains and strops are in good condition and adequate for the
purpose.
13) Bollards and fairleads are clear and ready for use.
14) Adequate mooring lines are ready for use, and winches/windlasses are tested.
15) Guard rails and chains are intact and in good condition.
16) Access (gangway or stairs) has been arranged for the vessel once out of the
water.
17) Have copies of fire plans ready and ensure vessels’ fire prevention and
control equipment is in good order. Shore supply to the fire mains has
been arranged for when the vessel is out of the water.
18) Electrical shore supply has been checked for compatibility (voltage, current,
frequency and phasing) and has been arranged.
19) Required services have been arranged, such as:
i) Sewage and waste water disposal;
ii) Machinery cooling water (alternators, boilers, fridge plant etc);
iii) Shore-side storage for fridge stores;
iv) Ship-shore communications (phone lines etc).
20) Ensure the vessel is in a stable docking condition:
i) Correct draft and upright;
ii) Trimmed by the stern;
iii) Any tank transfers completed;
iv) Tanks either full or empty (depending upon survey or
maintenance requirements);
v) Avoid slack tanks to remove any free surface effect;
vi) All tanks manually sounded, and results logged.
21) Bilges have been pumped and are empty.

18
Q

What to do if pitting is found on the prop shaft and acceptable depth?

A
  • Investigate the anodes and MGPS
  • Look at the shaft earthing strap
  • Has the vessel been sat for a while and shafts not rotated
  • Shafts would have to be removed and replaced
19
Q

How do you determine hull thickness?

A

By using ultra sonic thickness gauging. Ultra sonic waves will penetrate the hull and reflect back from the inner surface. The time taken is then calculated to provide thickness.

20
Q

The anchor and chain are wear down, what are the causes?

A
  • Corrosion causing pitting and rust over time
  • Abrasion from the seabed, removing galvanic protection
  • Fatigue from constant cyclical loading and bending will lead to cracks
  • Overloading from severe weather conditions can lead to stretching and permanent distortion
21
Q

Rudder repairs and locking the fasteners of a 2 piece rudder, consequences from the clearance too large?

A
  • Excessive clearances can compromise structural integrity due to un even loading resulting in premature fatigue, cracking or failure
  • Increase the rate of wear due to improper alignment
  • Reduced hydro dynamic performance across the rudder, causing a reduce in maneuverability and increased drag.
22
Q

Checking the crank bearing clearances before and after dry dock to see if there has been any deformation?

A

To see if while we have been in the yard and the shafts have been subjected to gravity, has this had an effect on the crank bearing. If we have any changes then something has moved under load or some maintenance has effected the clearance.

23
Q

Likely places to find cracking on the shaft?

A
  • Key way
  • Shaft shoulders, where bearings or couplings are mounted
  • Threaded roots, where the propeller boss nut is attached
  • Surface defects along the shaft
  • Areas effected by corrosion - Shaft seals
24
Q

Talk through a Bilge keel and rudder inspection?

A
  • Check the paint condition, waterline condition, sea growth
  • check the bow and bulb for damage - Pounding
  • Check anchors and chains for corrosion and wastage is not greater than 11%. look for cracks and defects
  • Check bow thruster and tunnel
  • Check anodes
  • Check underwater lights
  • Check speed log, depth sounder
  • Load line markings
  • Check stabilisers
  • Check sea chests
  • Check keel
  • Check ship side valves
  • Check cathodic protection
  • Check stern tube seal and bearing
  • Check shaft for pitting
  • check propellor, looking for cavitation, damage, pitting, erosion, stress corrosion. If CCP check seals
  • Check boss nut
  • Check rudder condition
  • Check rudder stock and seals
  • Check rudder stops
  • Check rudder drain plug
25
Q

What shall be done if moving fuel around in dry dock?

A
  • Ask for permission from the dock master, explaining where and how much is being moved.
  • Ensure it is moved back for re-launching
26
Q

Connecting electrics in dry dock, what would superintendent be looking for?

A
27
Q

How would you know the yacht needs bottom inspection?

A
  • From reviewing the certificate of the last dry dock
  • Our PMS System has it programmed in
  • Discussing with Classification
  • Looking back through ships records
28
Q

Which certificate to know the last time it was docked?

A

Load line certificate

29
Q

After your yard work, you are launched and towed to the dock, what is your procedure to re commission the yacht?

A
  • Inspect every compartment and fitting, ensuring that there is no water ingress
  • Inspect every item that has been under maintenance
  • Re commission every system, this may involve bleeding the system, opening valves, priming pumps.
  • Monitor systems
  • Complete pre departure checks and start the relevant machinery ensuring your engines work and the bridge has control to maneuver.
30
Q

What are zinc anodes, how do they work?

A

Zinc anodes are sacrificial anodes, they will corrode quicker than other metals around, this protecting the hull and equipment.