TB 127 Inspection Cycles and Inspection Guides for Apparatus, Flashcards
TB 127 Inspection Cycles
Changes in inspection cycles are due to
exposure of members to harmful chemicals
risk to the environment
excessive painting
time constraints.
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TB 127 Inspection Cycles
“Cleaning is the best method of visual and tactile inspection”
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TB 127 Inspection Cycles
Safety concerns -
Wear protective equipment: googles, gloves, coveralls
Pressure washers are dangerous, can cause injection injury
Clean at location with a clarifier
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TB 127 Inspection Cycles
Company Commanders and Battalion Commanders should provide CAV time for undercarriage cleaning when possible.
Company commanders shall monitor cleaning
Ensure apparatus is able to safely respond and members are clean prior to making company AVI
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TB 127 Inspection Cycles
Members shall not use any equipment that creates an aerosol spray of any flammable liquids such as kerosene. The approved product for undercarriage cleaning is available through SRS from Supply and Maintenance. It is listed in the catalog as: __________
“degreaser, gunk type.”
TB 127 Inspection Cycles
While cleaning, members should keep in mind that one of the most important aspects of cleaning apparatus is the thorough visual and hands on inspection.
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TB 127 Inspection Cycles
The use of pressure washers can force water into areas that are intended to contain only grease, and grease is forced out of those areas. Members should avoid directing high-pressure spray at rubber seals. Prompt lubrication can correct the problem before corrosion damages bearings, splines, kingpins, etc. In all cases where power washers are used, lubrication should be done the same day cleaning takes place, and in no case later than the next day.
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TB 127 Inspection Cycles
Members using power wash equipment shall avoid injection of high pressure water into boots, seals, bearings, and electrical components. Although all of these specific areas are susceptible to damage by injection of water, the most significant damage to apparatus from pressure washers occurs when water is sprayed into electrical and electronic components such as the alternator, diodes, wiring connectors, and engine control electronics.
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TB 127 Inspection Cycles
High-pressure water can damage many of the components. Do not directly spray the following components:
Alternators
Diodes
Electronics
Electrical connectors
Electronic throttle behind pump panel
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TB 127 Inspection Cycles
When pressure washers are operated at excessive pressure settings, several telltale signs may be observed including:
Paint stripping
Water in lube areas
Erosion of softer materials
Water in sealed electrical components
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TB 127 Inspection Cycles
Manual of Operation Section 7/1-48.26 prohibits station personnel from using industrial steam cleaners. Supply and Maintenance personnel are permitted to use steam cleaners.
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TB 127 Inspection Cycles
“In most areas, too little lube is far worse than too much.”
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TB 127 Inspection Cycles
Chevron “Black Pearl” chassis grease
Aqualube for Fire Pumps
Engine oil 15-40
Transmission oil (only to be handled by shops)
Differential oil (only to be handled by shops)
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TB 127 Inspection Cycles
Negative impact of power lube equipment (Use power lube equipment with a maximum air pressure of ___ psi.)
Boots on steering components tear when over pressurized, excessive pressure will permanently distort seals.
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TB 127 Inspection Cycles
Areas to be lubed with hand pumped lube guns only
All steering connections with rubber “boots”
Clutch Throwout bearings
Rubber Seals on Bearings
TB 127 Inspection Cycles
Zerk or “Alemite” fittings provided for attachment of lube equipment should be wiped clean prior to attaching the lube equipment to prevent forcing contaminants into the area being lubricated.
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TB 127 Inspection Cycles
grease should be forced out until the grease appears free of contaminants
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TB 127 Inspection Cycles
Members shall not paint the undercarriage of apparatus or any portion thereof, except as noted: Paint may be applied to bare metal, but only when needed to protect surfaces from corrosion. No spray painting of apparatus is allowed except by Supply & Maintenance personnel.
Members may request apparatus undercarriage painting through the Supply Requisition System according to the instructions in the Manual of Operations,
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TB 127 Inspection Cycles
The primary focus of apparatus inspection is to ensure that apparatus is:
Maintained in a clean and serviceable condition
Safe to operate
Ready for response.
Inspection is also the means by which we verify proper preventative maintenance and documentation is being performed.
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TB 127 Inspection Cycles
In addition to cleaning, preparation for inspection should include a thorough preinspection based on the F-377 and also include checking for cracks in frame members and other stress points, checking for leakage of any of the fluids, leakage of pumps and plumbing, and checking that all surfaces are protected with paint where appropriate.
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TB 127 Inspection Cycles
Apparatus inspection can be divided into 4 parts?
Inspection of Records
Driver’s knowledge of apparatus
Driver’s knowledge when maintenance was performed
Physical inspection
TB 127 Inspection Cycles
Bi-Monthly Inspections
– Conducted by: Captain and BC
– Scope: Safety: All aspects of safety in and around station
– Heavy Apparatus: Compartments, tools, equipment, cab exterior (T.E.C.C.)
– Apparatus Records: F-972, F-377, F-973, F-704, F-705
– Station: Quarters, station records
– Members: Uniforms, grooming
– PPE: All PPEs, condition, cleanliness labeling
– SCBA: condition, cleanliness, labeling
– Documentation:
F-977 by Captain and BC for heavy apparatus
F-979 by Captain and BC for SCBA
– Scheduling: By Battalion Commander first 2 weeks even months
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TB 127 Inspection Cycles
Four-Month Undercarriage Inspection
– Conducted by: Captain and Battalion Commander
– Scope: Undercarriage, engine compartment, battery compartment and station yard
– Documentation:
F-978 by Captain and BC heavy apparatus
F-978B by BC
– Scheduling: By S&M, subsequent inspections scheduled by BC
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TB 127 Inspection Cycles
Annual Aerial Ladder Test
– Conducted by: Captain and BC prior to test, test pit Engineer at test
– Scope: Aerial ladder, Undercarriage, Engine compartment, battery compartment, station yard
– Documentation:
F-978 by Captain and BC
F-978B by BC
Annual Aerial ladder Test Report
– Scheduling: By S&M
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