CHh 10 Interior Construction Flashcards
What is the difference between interior construction and finishes?
Interior construction consists of those building elements that are assembies of several components. This is in contrast with finishes, which are single materials surface applied to another substrate.
What are the three most frequently used materials for partitions?
Gypsum Wallboard, Lath and Plaster, & Masonry
What is the most common type of partition?
Wallboard
What type of partition is specified least by interior designers?
Masonry
Gypsum Wallboard
Consists of a gypsum core sandwiched between heavy paper or other materials. It is factory formed into standard sized sheets ready for dry application onto framing.
What are the advantages of GWB?
Lost installation cost, quick and easy installation, fire resistance, sound control capability, easy availability, versatility, ease of finishing and decorating, and ease of installation of doors and other openings.
What are the standard sizes of GWB?
4’ wide sheets in lengths of: 8’, 10’, 12’ and 14’, with thicknesses ranging from 1/4” to 5/8”
What thickness of GWB is used for most commercial installations?
5/8”
What thickness of GWB is used for most residential installations?
1/2”
What is 1/4” thick GWB used for?
Curves surfaces and for providing new finishes over old wall and ceiling surfaces.
When is double-layer GWB applied?
When additional fire resistance is required or for extra acoustical control between rooms.
What are the different edge types of GWB used for?
Tapered: Most common with tapered edge on the face side along the long dimension of the panel. Allows for application of reinforcing tape and joint compound without causing bulges at the joints. Square-Edge: Used when appearance is not a factor, for base laters of two-layer applications, and for veneer plaster work.
What type of GWB is used for fire-rated partitions?
Type X
What type of GWB is used for vapor barriers?
Foil-Backed
What type of GWB is used for moderately moist conditions & behind tile?
Water-Resistant
What type of GWB is used for two-layer applications?
Backing Board
What organization has standardized finishes of GBW?
Gypsum Association
What document describes the standardized GWB finishes?
GA-214-CCD, Recommended Levels of Gypsum Board Finish
GWB Finish - Level 0
No taping, finishing or accessories.
GWB Finish - Level 1
Joints and interior angles have taped embedding in joint compound w/ the surface free of exress joint compound. (Used for plenums above ceilings and areas not viewed)
GWB Finish - Level 2
All joints and interior angles have taped embedded in joint compound, and ONE separate coat of compound is applied over all joints, angles, fastener heads and accessories. (Used where water-resistant backing board is used as a substrate for tile and in other areas where appearance is not critical)
GWB Finish - Level 3
All joints and interior angles have taped embedded in joint compound, and TWO separate coats of compound is pplied over all joints, angles, fastener heads and accessories. The surface is free of tool marks and ridges. (Used where the surface will receive heavy- or medium- textured finishes or where heavy-grade wall coverings are to be applied.)
GWB Finish - Level 4
All joints and interior angles have taped embedded in joint compound, and THREE separate coats of compound is applied over all joints, angles, fastener heads and accessories. The surface is free of tool marks and ridges. (This level is used where light textures or wall coverings will be applied, or where economy is of concern. **Gloss, semigloss and enamel paints are not recommended over this level of finish.)
GWB Finish - Level 5
All joints and interior angles have taped embedded in joint compound, and THREE separate coats of compound is applied over all joints, angles, fastener heads and accessories. A THIN SKIM COAT of joint compound is applied over the entire surface. The surface is free of tool marks and ridges. (Used when gloss, semigloss, enamel or nontextured flat paints are specified, or where severe lighting exists.)
What paints are NOT recommended for Level 4 GWB finishing?
Gloss, semigloss and enamel paints are not recommended over this level of finish.
When should Level 5 GWB finishing be used?
When gloss, semigloss, enamel or nontextured flat paints are specified, or where severe lighting exists
When should a Level 3 GWB finishing be used?
Where the surface will receive heavy- or medium- textured finishes or where heavy-grade wall coverings are to be applied.
When should a Level 2 GWB finishing be used?
Where water-resistant backing board is used as a substrate for tile and in other areas where appearance is not critical.
When should a Level 1 GWB finishing be used?
Used for plenums above ceilings and areas not viewed.
What standard stud depths do steel studs come in?
1-5/8”, 2-1/2”, 3-5/8”, 4”, and 6”
When should heavier metal studs be used, as opposed to standard lightweight studs?
For high partitions and where other structural considerations are important.
When are hat channels used?
Used for ceiling framing and for furring out concrete masonry if the walls are uneven or if additional depth is needed for outlets or insulation.
Resilient Channels
Used to improve the acoustical properties of a wall by isolating the wallboard from rigid attachment to the framing.
What is the depth of a stud dependent on?
The height of the partition, the gauge of the stud, the number of layers of wallboard, and the spacing of studs.
The most commonly used stud size is ____.
2-1/2”
Metal studs for commercial construction are spaced ____.
24” O.C.
Metal studs for residential construction are spaced ____.
16” O.C.
Wallboard for commercial construction is ____ thick.
5/8”
Wallboard for residential construction is ____ thick.
1/2”
LC Bead
Edge trim requiring finishing WITH joint compound, with a back flange (so it must be fitted over the edge of the wallboard BEFORE its fastened to the substrate).
L Bead
Edge trim WITHOUT a back flange; good for installation after the wallboard has been installed. It requires finishing with joint compound.
JK Bead
Edge trim used with various thicknesses of wallboard in a kerfed jamb. It requires finishing with joint compound.
Kerfed Jamb
Jamb with one small slot cut in (used with LK bead edge trim for GWB)
U Bead
Edge trim for use with the edge of the metal is noticeable, also called “J metal”. It doesn’t require finishing with joint compound.
What type of edge beads require joint compound?
LC Bead, L Bead, LK Bead
What type of edge beads do not require joint compound?
U Bead
What is a common residential partition constructed of?
2” x 4” studs 16” O.C. covered with 1 layer of GWB on each side.
What are the two typical metal stud sizes used in commercial construction?
2-1/2” or 3-5/8” spaces 24” O.C.
What is a 1-hour fire-resistive rated wall constructed of?
Slab-to-slab partition with a single layer of 5/8” Type X GWB on each side.
What is a 2-hour fire-resistive rated wall constructed of?
Slab-to-slab partition with a double layer of 5/8” Type X GWB on each side.
A standard partition in commercial construction is built to the ______ _______.
Suspended Ceiling
When is a slab-to-slab partition used?
When a complete fire-rated barrier must be constructed, or when sound control is needed.
Besides partitions, GWB can be used for _______ and to provide ______ protection for columns, stairways, and elevator shafts.
Ceilings; Fire
What must be designed when a partition extends to the structure above in commercial buildings?
Slip Joint
Synthetic Gypsum
Chemically identical to natural, mined gypsum, but is a byproduct of various manufacturing, industrial, or chemical processes.
Synthetic gypsum accounts for about ___ % of total industry gypsum use.
7
Flue-Gas Desulfurization
Process whereby power-generating plants remove polluting gases from their stacks to reduce emission of harmful materials into the atmosphere. This is the main source of synthetic gypsum in North America.
What are flue-gas desulfurization byproducts used for?
Allows the efficient use of refuse material that would otherwise have to be discarded.
Although demo’d GWB cannot be reused for its original purpose, what ways can it be recycled?
Wallboard without lead paint, screws, nails, or asbestos is being recycled; old wallboard can be pulverized and worked into the ground as a soil additive.
Glass-Reinforced Gypsum (GRG)
Refers to a broad class of products manufactured from high-strength, high-density gypsum reinforced with continuous-filament glass fibers or chopped glass fibers. (also known as Fiberglass-Reinforced Gypsum, or FRG, and Glassfiber-Reinforced Gypsum (GFRG).
What are GRG elements used for?
Decorative elements, such as column covers, arches, coffered ceilings, moldings, light troughs, and trim.
How are GRG elements made?
Premanufactured product that is made by pouring GRG into molds. After setting, the products are shipped to the job site for installation and final finishing. They can be finished with any material that can be put on plaster or GWB.
Plaster
A finish material made from various types of cementing compounds, fine aggregate, and water, and is applied over several kinds of base materials in one to three coats to form a smooth, level surface.
What is the difference between plaster and stucco?
Plaster is for interior use; Stucco is an exterior type of plaster made with portland cement.
What is plaster made from?
Gypsum, lime, water, and aggregates of sand, vermiculite, or perlite.
When is vermiculite or perlite used in plaster?
When fire-resistant plaster is needed.
Keene’s Cement
A plaster that has a high resistance to abrasion and water penetration, and is used in wet areas or on walls subject to scratching or abuse. Portland cement must be used as the base coat for Keene’s cement or as a backing for tile walls.
What are the two types of plaster construction?
Traditional (metal laths) and Gypsum Board Lath
What are the available types of metal lath?
Expanded diamond mesh, flat-rib lath, and high-rib lath.
Scratch Coat
First coat of plaster which is applied to the metal lath and runs between and partially around the lath, firmly keying the plaster to the lath. (1/4” to 1/2”)
Brown Coat
The second plaster coat, after the scratch coat, which is used to level the surface. (about 1/4”)
Finish Coat
Third and final coat of plaster that provides final leveling and the desired texture to the surface. (1/8” thick)
What does two-coat plaster work consist of?
Scratch and Brown Coats
Gypsum Lath
A special gypsum product made specifically for plastering, and is available in 16” x 48” boards applied horizontally to studs, or as 48” x 96” sheets.
How is plaster applied over gypsum lath?
One or two coats of thin veneer plaster are applied over the boards.
What is the benefit of veneer plaster?
It reduces labor because only one coat is needed, but it still retains the hard, durable surface of plaster that can be finished in a variety of textures.
Like GWB, the edges of plaster must be finished with _____.
Trim
When is plaster typically used?
When curved shapes are required or where are hard, abrasion-resistant surface is needed. It also may be used as a base for ceramic tiles in areas subject to continual dampness.
Masonry
General term that includes brick, concrete block, glass block, structural clay tile, terra-cotta, and gypsum block.
What type of masonry is the most commonly specified by designers?
Glass-block or concrete block
What are the pros of concrete block partitions?
When a strong, durable fire-resistant partition is needed.
What are the cons of concrete block partitions?
It’s very heavy compared with GWB, and it is not an attractive finish surface. Its weight will need to be evaluated by an architect or structural engineer.
What are concrete blocks made of?
Cement, water, and various types of aggregate, including gravel, expanded shale or slate, expanded slag or pumice, or limestone cinders.
What are common CMU sizes?
Most common is 8 x 8 x 16 (Nominal, with actual being 7-5/8 & 15-5/8 actual). Common nominal thicknesses are 4, 6, 8, and 12 inches.
What is a popular material choice when a combination of light transmission, privacy, and security is required?
Glass Block
What are the standard glass block sizes and thickness?
Nominal thickness of 4” with face sizes of 6” x 6”, 8” x 8”, 12” x 12”, and 4” x 8”
How are glass blocks laid?
Stack bond (joints aligned rather than staggered) with mortar and horizontal and vertical reinforcement in joints.
What must be provided at glass block joints and why?
Expansion joints around the perimeter of glass block walls because of the coefficient of expansion of glass and the possibility of deflection of the floor structure.
Glass blocks cannot be ____________.
Loadbearing
What are individual glass block panels limited to in size?
250 sf or 25 ft in any dimension.
How must a glass block wall be designed?
The width and height of the opening should be an even multiple of the size of block being used, and allow for required expansion and framing. Also, the deflection of the floors, beams or other structural members supporting the glass block must not exceed 1/600 of the span of the structural member. Verification by a structural engineer is necessary.
Demountable Partition
A system of individual components that can be quickly assembled, disassembled, and reused with nearly total salvageability. The components are prefinished and designed as a system.
How can demountable partitions make initial construction faster?
Because floors, ceilings, lighting, and mechanical work can be installed alter.
Although demountable partitions have a higher initial cost, they have lower _____-______ costs because of the savings in material and labor costs in offices where space plans are changed frequently.
Life-Cycle
What are the four major components of a demountable partition system?
Floor Runners, Ceiling Runners, Stud Sections w/ clips to hold the panels, and Prefinished Gypsum Wallboard Panels. (other components include door frames, glazing, bank rails, openings, and similar common components).
How are GWB panels of demountable partition systems finished?
Covered with vinyl wall covering in a range of standard colors and patterns.
What are the sizes of demountable partition system wall panels?
24” or 30” wide, to work with common building planning modules of 4’ or 5’.
What does a demountable partition look like when it is finished?
There are small vertical joints between the panels, and the top track is visible as it overlaps the panel at the ceiling. A standard mfg’s base snaps on at the floor line.
Where does the bottom track of a demountable partition rest?
Either directly on the structural floor or on the finished floor like a standard GWB floor runner.
How does the top track of a demountable partition installed?
It is attached directly to the suspended ceiling systems (as with standard construction) except that the flange of the track overlaps the panel and is visible in the final installation.
What are the two available partition systems available?
Progressive and Nonprogressive
What is the difference between a Progressive and Nonprogressive partition system?
Progressive panels must be installed/removed in a sequence, whereas nonprogressive panels can be removed/replaced individually. Progressive are less expensive but are much less flexible.
Why do panel systems space plans need to be laid out on the building grid (which should coincide with the ceiling grid)?
To coordinate with the lighting, HVAC, window mullions, and suspended ceiling systems. The relocation of these elements is minimized when partitions change.
Why should slotted ceiling grids be used with panel systems?
Slotted grids allow the top track of the panels to be screwed into the grid without damaging its appearance when the track is moved.
What are the three major components of a door system?
Door, Frame & Hardware
Hinge Jamb
The side where the hinge or pivot is installed on a door.
Strike Jamb (Strike Side)
The jamb where the door closes.
What is the most common type of door for commercial and residential construction?
Wood
What are the two types of wood doors?
Flush and Panel
Why should a panel door not be used in a fire-rated partition?
Because these doors do not meet the required fire resistance rating.
What is the only type of door acceptable as a required exit door?
Swinging Door
When should pocket sliding doors be used?
Only when traffic is limited because they are awkward to operate, and where space is limited.
Bypass sliding doors are usually only used for ________.
Closets
Accordian folding doors are used to do what?
Divide spaces or close very wide openings.
What are flush wood doors made of?
Thin, flat veneers laminated to various types of cores, either hollow core or solid core.
What are hollow-core doors made of?
One or three plies of veneer on each side of a cellular interior. The frame is made of solid wood with larger blocks of solid wood where the latching hardware is located. They have NO FIRE-RESISTIVE CAPABILITIES.
When should hollow-core doors be used?
Only when light use is expected and cost is a consideration. They have NO FIRE-RESISTIVE CAPABILITIES.
What are solid-core doors made of?
A variety of core types depending on the functional requirements. Cores may be particleboard, stave core (solid blocks of wood), or mineral core for fire-rated doors.
Why are solid-core doors used?
For their fire-resistive properties, as acoustic barriers, security, and superior durability.
What are the available fire ratings for solid-core doors?
20 minutes, 45 minutes, or 90 minutes.
What are the veneer cuts available for wood doors?
Rotary-cut, plain-sliced, quarter-sliced, or rift-cut methods, just as wood paneling is made. (Veneers of hardboard for painting or plastic laminate are also available)
How are panel doors constructed?
Solid pieces of wood that frame various types of panels, which can be of any number and style. Stile are the vertical pieces and rails are the horizontal pieces (top rail, cross rail & bottom rail).
What are the standard widths and heights of wood doors?
Width are 2’-0”, 2’-4”, 2’-6”, 2’-8”, and 3’-0”. Heights are 6’-8” and 7’-0”. (Taller doors are also available, which can be used in commercial construction).
How thick are wood doors?
1-3/8” thick for hollow core, and 1-3/4” for solid core doors.
What three materials are used for wood door frames?
Wood, Steel (hollow metal), and Aluminum
What are the determining factors when selecting a wood door’s frame?
Appearance desired, the type of partition the opening is being installed in, the fire-rating requirements, and the security needed.
What fire door assembly ratings can a wood frame be used in?
20-, 30-, and 45-minute fire door assemblies.
What frame must be installed with a one-hour wood?
One-hour door must be installed in a rated steel frame.
What are the three most common types of metal doors?
Flush, Sash, & Louvered
Sash Door
Metal doors with one or more glass lights.
Louvered Door
Metal door with an opening with metal slats to provide ventilation.
Paneled Steel Doors
Metal doors which resemble wood panel doors, and are available with insulated cores for residential use where energy conservation, durability and a traditional appearance are required.
What are the common metals that metal doors are made of?
Steel, Stainless Steel, Aluminum and Bronze
What is the most common metal door material/finish?
Steel with a painted finish.
Steel doors are constructed with faced of ____-______ sheet steel.
Cold-Rolled
___-gauge steel is used for light-duty doors, but ___-gauge is most common.
18; 16
What are the different types of cores for metal doors?
Honeycomb kraft paper, steel ribs, hardboard, or other materials.
What are the edges of metal doors made of?
Steel channels with locations for hardware reinforced with heavier gauge steel.
What material is commonly used for sound-deadening qualities in metal doors?
Mineral Wool
What are the standard widths and heights of metal doors?
Width are 2’-0”, 2’-4”, 2’-6”, 2’-8”, 3’-0”, 3’-4”, 3’-6”, 3’-8” and 4’-0”. Heights are 6’-8”, 7’-0” and 8’-0”.
What is the standard thickness of metal doors?
1-3/4”
How are steel door frames made?
Sheet steel bent into the shape required for the door installation.
When a fire-rating over ___ minutes is required, a steel frame is used almost exclusively.
20
What type of door is aluminum commonly used for?
Glass doors, as a stile and rail material.
What type of doors are aluminum frames used with?
Aluminum glass doors and wood doors.