Aerial Lift 16 Flashcards
Safely and legally parking your aerial lift vehicle involves
evaluating the work site, orienting your aerial lift vehicle, and understanding what to check for before and after leaving your aerial lift vehicle’s cab.
Evaluating the Work Site includes (18)
Exact location of any overhead electrical, telephone, TV cable, or other utility lines Location of slopes Potholes Broken curbs Open trenches Drop-offs or overhangs Soil conditions (soft or hard) Standing water and marshy areas Rocks, stumps and tall grass Overhead or side obstructions Conditions of roads Traffic pattern Heavy traffic Underground structures Thick dust, smoke, fog Tree limbs Pedestrian traffic Double parked vehicles
the two main risks associated with operating an aerial lift.
Electrocution caused by operating too close to power lines or using unsafe work practices; and
Injuries caused by falling as a result of equipment failure or performing an unstable maneuver.
the common causes of aerial lift accidents.
Stability problems
Operator error
Violating OSHA regulations
State the minimum clearance requirements between electric power lines and the conductive parts of the aerial lift
Powerline Voltage Vs. Minimum Distance to Aerial Lift 300V and less Avoid contact Over 300V, not over 750V 12 inches Over 750V, not over 2KV 18 inches Over 2KV, not over 15KV 24 inches Over 15KV, not over 37KV 36 inches Over 37KV, not over 87.5 KV 42 inches
keeps records of all reported work place incidents
OSHA
Examples of operator error include:
Improperly positioning the aerial lift vehicle
Metallic portions of the boom coming into contact with electric power lines
Failure to practice emergency procedures
Moving bucket over the roadway
Work zone protection or marking issues
Examples of violating OSHA/DOT regulations include
Not using a five-point harness and deceleration lanyard properly
Failure to use wheel chocks
Work zone protection or marking issues
Not performing a daily checklist
Unmarked controls
Overloading the boom or bucket with too much weight
Moving the aerial lift vehicle with the boom raised
Standing on an inserted box for extra reach
Overreaching the bucket work zone
Failure to adequately train personnel
Boom:
A movable, mechanical structure used to support a platform, material handling components and/or other attachments on a unit.
The federal regulations for aerial lifts include
OSHA 1926.453-Aerial Lift, 1910.67-Vehicle-Mounted Elevating and Rotating Work Platforms, ANSI A92.2, and Department of Transportation (DOT).
OSHA 1926.453
Aerial Lifts have specific requirements for extendable boom platforms including daily lift control tests, unauthorized belting off locations, authorized and unauthorized work positions, harness and lanyard usage and attachment, boom and bucket load limits, parking, stabilization, movement prohibition, upper and lower controls, control markings, and pre-travel requirements.
OSHA 1910.67
Vehicle-Mounted Elevating and Rotating Work Platforms has a general requirement for maintaining clearances while operating an aerial lift around electric power lines, depending on the line voltage. It contains specific requirements for articulating boom platforms regarding daily control testing, trained persons only operate an aerial lift, authorized and unauthorized working positions, boom and bucket load limits, upper and lower control functions, and pre-travel requirements.
Articulating Boom:
An aerial device with two or more boom sections that are connected at joint(s) that allows one boom to pivot with respect to the adjacent boom.
ANSI A92.2
Inspection and testing certifications
Inspection item lists
Maintenance and frequency of maintenance guidelines
When you’re not absolutely sure of voltage levels on overhead power lines…
maintain the maximum possible distance.
Most problems that affect the safe operation of your unit can be found by simply
walking around the aerial lift vehicle and verifying the condition of critical components.
Aerial lift inspections are completed
daily, weekly and monthly.
Inspection items described in detail include:
Aerial lift cab Engine compartment Tire Oil Leaks Aerial Lift Frequent Inspection and Test (Daily)
Start your inspection of your aerial lift vehicle in the cab by checking the condition of the following:
Fire extinguisher (Must be in cab)
First aid kit and flares
Lights, including any strobe or other warning lights
Wheel chocks
Ground fault circuit interrupter (GFCI):
A device that protects against electric shock if a technician comes into contact with a live/hot wire and a path to ground that would result in a current through his/her body.
Check under the hood of the aerial lift vehicle for the following:
Proper engine oil level and other fluid levels
Hoses and belts
General condition of the engine
Setting of the circuit breakers for the generator’s DC output
Emergency power
Always check tire and . (2)
pressure and condition
Look for oil leaks beneath the aerial lift vehicle and aerial lift (on the floor or ground) as an obvious sign of
an impending problem
Aerial lift inspections include inspecting:
Bolts Welds Hydraulic oil level Hydraulic oil lines Loose objects on the boom and in the bucket Lower and upper lift controls Leveling system Decals Bucket
Pay particular attention to the four mounting bolts that secure the aerial lift to the aerial lift vehicle. The four different categories of bolts requiring inspection are:
Bolts holding pin retainer tabs
Bolts holding pin retainer washers
Pedestal mounting bolts
The upper rotation bearing bolts
providing a quick means of detecting any loosening,Critical bolts are
torque seal marked
Inspect all welds for signs of
fatigue, rust, and cracks.
Examples of some critical welds that warrant special attention on your daily inspection are located where the:
Turret wings are welded to the base plate
Cylinder mounts are welded to the boom
Cylinder mounts are welded to the turret
Welds are on the platform support
It is important to maintain the proper hydraulic oil level to:
Help maintain the proper operating oil temperature and pressure.
Give the operator more time to lower the bucket in the event of a hydraulic line leak
Check the hydraulic reservoir oil level in the sight gauges located on
the side of the pedestal.
Check the hydraulic reservoir oil level with the boom…
fully retracted and lowered into the stowed position.
Inspect all exposed hydraulic lines for
loose or leaking connections and frayed jackets.
During Leveling System Inspections you should check…
the master cylinder, slave cylinder, hoses, and fittings for damage, wear, or foreign objects that may prevent proper operation.
When should you check the condition of all identification, caution, warning, operational, and instructional decals?
During your walk around
Inspect the fiberglass bucket for cracks or other signs of damage in the
mounting ribs, floor, and flange around the top.
Daily inspections are to be performed by the operator when?
once daily, prior to the first use of the aerial lift vehicle.
The frequent inspection is performed
daily
Daily Inspection Checklist…Make certain that the bucket, arms, or pedestal
does not move when the controls are in the neutral position.
Daily Inspection Checklist…Determine that there is no excessive play in
the bucket, arms, or pedestal
Daily Inspection Checklist…Ensure the valves and controls
operate smoothly
Daily Inspection Checklist…Determine whether there are any unusual noises when
operating the mechanical or hydraulic components
Daily Inspection Checklist…Make certain that the operation of the bucket, arms or pedestal does not become sluggish after the unit is
thoroughly warmed up.
Daily Inspection Checklist…Ensure the outriggers hold securely in
both the up and down positions
Outrigger:
A structural member, which when properly extended or deployed on firm ground or outrigger pads, assists in stabilizing the mobile unit.
Daily Inspection Checklist…Visually inspect the outrigger pins to make certain that
they are securely in place
Daily Inspection Checklist…Ensure the engine throttle is
reading correctly