LQ3 CEMENT PPT Flashcards

1
Q

A binder, a chemical substance used for construction that sets, hardens, ad adheres to other materials to bind them together.

A

Cement

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2
Q

is made up of four main compounds:
tricalcium silicate (3CaO · SiO2), dicalcium silicate
(2CaO · SiO2), tricalcium aluminate (3CaO · Al2O3),
and a tetra-calcium aluminoferrite (4CaO ·
Al2O3Fe2O3).

A

Cement

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3
Q

The first fired clay bricks were developed in the so-called ______.

A

Fertile crescent

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4
Q

The ancient ______ mixed burnt lime and volcanic ash, today called ‘pozzolana’

A

Phoenicians

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5
Q

The______developed advanced masonry techniques, enabling them to construct grand buildings with heavy foundations

A

Roman civilization

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6
Q

John smeaton contributed to cement advancements by discovering the hydraulic properties of lime.

A

Industrial revolution

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7
Q

British bricklayer joseph aspdin created a precursor to modern cement by heating limestone and clay until calcined, then grinding and mixing it with water

A

1820s

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8
Q

Addition of additives such as calcium aluminate and rosendale for resistance and durability of cement

A

Present

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9
Q

The economic footprint of the cement industry combined with construction projects made viable by affordable and reliable cement supplies, accounts for millions of jobs and economic growth

A

Global and economic impact

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10
Q

The cement sector is the third largest industrial source of pollution, emitting more than 500,000 tons per year of sulfur dioxide, nitrogen oxide, and carbon monoxide

A

Global and Economic Impact

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11
Q

The _________ market is witnessing significant transformation due to strong economic growth and recovery from the COVID19 pandemic. As per Philippine Statistics Authority, 38,263 constructions based on authorized building permits were recorded in the last quarter of 2021, representing an increase of 5.7 percent annually. The cement industry in Philippines is expected to grow by 3.2% on an annual basis to reach US$ 6.03 billion in 2024.

A

Cement industry in the Philippines

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12
Q

What are the philippine cement companies

A
  1. Eagle cement
  2. Holcim
  3. Republic Cement
  4. Cemex
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13
Q

Owned by the San Miguel
Corporation. _____
has the largest integrated
plant with two kiln lines
and 5.1Mt/yr of capacity

A

Eagle cement

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14
Q

_____ Philippines
operates four plants have
an annual capacity of 5.2
million metric tons of
clinker and 9.4 million
metric tons of cement

A

Holcim

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15
Q

Founded in 1955, the
________
has five plants and one
grinding station, boasting
a total cement capacity of
9.7 million tonnes per
annum.

A

Republic cement

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16
Q

Began operations in the
Philippines in 1997. The
company has plants all over
the country with an
installed annual capacity of
5.7 million tons.

A

Cemex Holdings Philippines

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17
Q

What are the raw materials for cement?

A

Limestone, clay, silica sand, iron oxide, marl, and kaolin

18
Q

It is the thermal decomposition of limestone (CaCO₃) at temperatures above 850°C, releasing
carbon dioxide and leaving behind lime (CaO).

A

Calcination

19
Q

What is the chemical reaction of calcination?

A

CaCO3 - > CaO + CO2

20
Q

Lime reacts with silica, alumina, and iron oxides to form four major compounds such as

A

Dicalcium silicate, tricalcium silicate, tricalcium aluminate, tetracalcium aluminoferrite

21
Q

is the reaction between cement and water that leads to the setting and hardening of concrete.
The calcium silicates react with water to form calcium silicate hydrate (C-S-H), and calcium hydroxide
(Ca(OH)₂)

22
Q

Raw materials like limestone, clay, and
other minerals are extracted from
open-pit mines using
drilling, blasting, and excavation.

23
Q

Materials are stockpiled and blended
to ensure uniform chemical
composition before further
processing

24
Q

After processing the raw materials and splitting
them into wet and dry processes, for dry
processes, they are fed into the jaw crusher, and
both cancerous and argillaceous materials are
crushed to typically 2 - 5 cm for the dry processes
and are crushed again into finer pieces. As for wet
processes, they are crushed into powder-like
substances before being washed in washing mills
to remove organic matter.

25
The fine pieces from the dry process are mixed to specific proportions and stored in silos while the powder-like substance in the wet process is mixed with water to form slurry
Mixing
26
Occurring in the preheater and the calciner, the raw materials from both processes are heated. This stage is where limestone decomposes into both lime and carbon dioxide. Carbon dioxide is driven off from limestone and magnesium carbonate to form Free lime and Magnesia. The free lime and magnesia is formed as small lumps called nodules.
Calcination
27
The _____ rotates continuously in order to spread heat uniformly. It facilitates clinker formation through a series of reactions, including the fusion of lime with silica, alumina, and iron oxides.
Rotary Kiln
28
The molten clinker exiting the kiln is rapidly _____ in order to stabilize the structure. The clinkers sizes vary from 5-10 mm.
Cooling
29
The clinker is milled with gypsum and other additives to produce cement powder. The gypsum helps in controlling the setting time of cement which prevents it from hardening too quickly.
Grinding
30
determines the strength and durability of the final concrete product. water-to-cement ratio, temperature, and curing time influence hydration.
Grinding hydration reaction
31
The control of lime, silica, alumina, and iron oxide content ensures the ______ clinker.
Product Quality
32
_____ stabilizes desired mineral phases, improving strength and reducing energy consumption in grinding. Slow cooling can lead to the formation of large crystals, reducing cement performance.
Cooling Rate
33
The Clinker tends to hover around 1400 - 1500°C. If the the temperature is too low, incomplete reactions occur, and if it is too high, undesired minerals phase through.
Kiln Temperature
34
the heart of cement production where the actual chemical transformation of raw materials into clinker happens
Rotary Kiln Process
35
Reducing waste and improving efficiency
Optimize cement production
36
Essential for sustainability in an energy- intensive industry
Minimize CO2 emissions
37
Keeping product quality consistent
Ensure process control
38
It is called the heart of cement production where the actual chemical transformation happens
Rotary Kiln
39
Which of the following is not a raw material in making cement?
Marble
40
Which of the following is not a raw material in making cement? A. Limestone B. Marble C. Iron Oxide D. Clay
Marble