Core Traction Flashcards
How can different classes be coupled together?
Via a compatible coupler (all have BSI)
What are tread brakes?
Where there is direct contact between the brake block and the wheel
What are disc brakes?
Where a piston pushes a disc that squeezes the wheel (no direct contact with wheel itself)
How are disc and tread brakes applied?
Electropneumatically- electrical signal from brake handle in cab that is converted into air
What brakes does the 150 have and what is its max speed?
Tread & 75mph
What brakes does the 155 have and what is its max speed?
Tread & 75mph
What brakes does the 158 have and what is its max speed?
Disc & 90mph
What brakes does the 170 have and what is its max speed?
Disc & 100mph
What is the maximum coupling configuration when ECS and when in service?
ECS= 12 car
In service= 6 car
Name the differences between 150/1 and 150/2?
1 alternator/2 alternators
Slam crew door not on TW4/ power operated local door
No vigilance/vigilance (protected by MCB)
No gangway door/gangway door
LCCB won’t get brake release if TW4 tripped/will get brake release
Egress on alternate doors/egress on all doors
Flag EBS and AWS/ rotary dial EBS and AWS
Manual sander and no WSP/ manual sander and WSP
Fuel isolation cock next to Donaldson Air filter/fuel iso cock next to isolation cock air suspension
What is the door test procedure?
T key into DKS to energise Door Control Panel
Test offside first
Test crew door as local door (open, close, open) then as pax door
Check for cross feed from opposite pax door controls
Move down train and test all offside doors as pax doors
Test final crew door as pax then as local
Use door control panel to close all doors- visually check all closed then close local door
Repeat on platform side
On reaching final door, 3-2-1 on bell buzzer. Door test complete
Close door control panel and turn off DKS
What is sole bar level?
Anything below the chassis
How many bogeys per vehicle?
2 bogeys per vehicle
What sits on top of bogey?
Bogey, chassis and then body of train
How many parking brakes per vehicle?
2x per vehicle on wheels 2 and 8
How are parking brakes applied?
Spring applied, air released
How many engines per vehicle and what is the engine coupled to?
1 engine per vehicle which is coupled to the gearbox
What is used to pump fluids around the engine
Fuel pump, oil pump, water pump
Draw and explain the driveline
Refer to picture
How is each wheel numbered on the driveline?
1-8 clockwise from 2nd man’s side
What type of brakes does each wheel have?
Every wheel has service brakes but wheels 2 & 8 have parking brakes bolted onto them
Which wheels have propulsion?
Only wheels on the driven end (3-6)
How are the wheels on the driven end propelled?
By the master drive (wheels 3 & 6) and slave drive (wheels 4 & 5)
How does the master drive receive power to pass onto the slave drive?
From the gearbox
How is each element connected on the driveline?
Via colour coded and cradled cardan shafts which slow and stop with the train and take power from one element to another
Which end is the train always driven from?
The free end
What happens to the gearbox depending on the direction of travel?
Gearbox turns depending on direction of travel
If the direction selector is forward in the leading vehicle, what direction is that vehicle’s gearbox and what direction is the rear vehicle’s gearbox?
The front vehicle’s gearbox is forward and the rear vehicle’s gearbox is in reverse to provide drive in the direction of travel.
What direction would the middle car of a 3 car train be?
Either in forward or reverse.
If the free end of the middle vehicle is closest to the driving cab, gearbox in forward as drive coming from rear wheels (correct direction)
If the free end of the middle vehicle is furthest from the driving cab, the gearbox is in reverse to propel wheels in the correct direction.
How does the gearbox transmit drive?
It uses oil to transmit drive and is electropneumatic from the Marton Air Box
How does the Marton Air Box work?
Converts electrical signal from the direction selector in the cab to air that is forced into the gearbox to select the correct output to drive the train
Where are TCAs located?
In a ring around the bogey to boost track circuits
How would you identify a free end of a vehicle?
Lifeguards, parking brakes and AWS/TPWS receivers
Point out each component of the BSI coupler
Look at diagram in book
Outline the coupling procedure
1) When approaching train, look for any non-multi stickers/not to be moved boards/bags on couplers on either vehicle
2) Safety check every cab and do static brake test in both intermediate cabs that will be coupled to determine if there are any faults before coupling
3) Consider location (unit height differences, curvatures, buffer stops, intermediate signals etc) and select most suitable unit to couple from (always couple from the 170)
4) Trains to be 6ft 6in apart then visually check both BSIs for defects or abnormalities. Check the coupler alignment
5) Ensure all external doors are closed and no people in the way
6) Draw forward to 2ft and conduct further visual check of alignment
7) Direction to fwd, 1 notch of power, release brake and when train starts rolling shut off. Allow couplings to engage and immediately apply brake step 3.
8) Direction to reverse for pull test to test mechanical coupling first. 1 notch of power and release brake. Incrementally increase power up to notch 4- if no separation, shut off and apply brake step 3.
9) Direction to neutral and then press couple for 5 seconds to electrically couple
10) To test brake continuity, direction to forward, apply brake step 2, direction back to neutral to ‘trap the brake’. Observe 2.0-2.5 bar pressure in current cab and other cab.
11) Open gangway doors at this point to check other cab
12) Return to original cab, ensure tail lights switched off between vehicles on both units and reset desk & secure cab
13) Conduct static brake test in leading cab
Outline the uncoupling procedure
1) Consider location (curvatures, buffer stops and intermediate signals that may be impacted when reversing) and select most appropriate unit to uncouple from
2) Direction to neutral and press ‘uncouple’ for 5 seconds. May hear clunk
3) Direction to reverse, power notch 1 and release brake. Move back max 2ft and then apply step 3 brake
4) Illuminate external end lights on both vehicles
5) Examine both couplers
6) If unable to uncouple, couplers may be under tension- squeeze up to other unit by applying notch 2 or 3 with direction in forward and then apply step 1 and then 3 with power still on to prevent bounce back.
7) Direction to neutral, uncouple for 5 seconds and attempt to pull away again
8) Conduct static brake test in unit you have uncoupled from
What must you remember to do after coupling and uncoupling?
Static brake test in leading cab after coupling
Static brake test in cab you have uncoupled from after uncoupling
If the units split at any point or you become distracted when coupling, what must you do?
Split the unit and start again
How many times can you attempt to couple?
Up to 3 times but the third attempt must be from another cab
Is there one air system for the whole train or does each vehicle have its own air system?
Each vehicle has its own independent air system
Where is each independent air system fed from?
The Main Reservoir Pipe that runs from each end of the vehicle to the other
Where is the main reservoir pipe fed from?
The Main Air Reservoir
Where does the Main Air Reservoir receive air from?
The compressor
What pressure is the main air reservoir and main air reservoir pipe maintained at?
6.5-7.5 bar
If one vehicle has a faulty compressor, where can that vehicle receive air from?
Can be cross fed from other vehicles and use another vehicle’s compressor
What action should be taken if the main reservoir pipe is leaking?
MRPIC both ends of vehicle and other vehicle’s MRPIC
Why does MRPIC need to be used in the event of a main reservoir pipe leak?
To prevent other vehicles losing air as all systems on the air system will be deprived of air
How is pressure into the main air reservoir regulated?
Via an unloader valve at 6.5-7.5 bar
What action should be taken if the unloader valve for the main air reservoir is faulty?
Compressor Governor Isolation Cock should be used to circumvent the unloader valve and rely purely on the safety valves at 9.1 and 8.3 bar
How do the safety valves set at 9.1 and 8.3 bar work?
By releasing air pressures that exceed these values
What supplies air to the Marton Air Box?
Transmission Reservoir
What is located before the Transmission Reservoir to regulate the pressure and what value is this set at?
Regulating valve located before Transmission Reservoir and is set at 4.1 bar
What course of action should be taken if the Transmission Reservoir is leaking?
Transmission Reservoir Isolation Cock to be used
When using TRIC, what must you ensure that you do and why?
Keep the engine running to allow the alternator to charge batteries so that you don’t lose end lighting.
What course of action should be taken if there is an air leak on the doors?
Use Door Reservoir Isolation Cock
What effect does DRIC have on the doors and what action must be taken after using this?
Removes air from the doors. All doors must be mechanically locked.
Where do the air bags receive air from?
The surge tanks that are fed from the Air Suspension Reservoir
What course of action must you take if one air bag is deflated?
All air bags on that vehicle must be deflated via the surge tanks after the Air Suspension Reservoir Isolation Cock is used.
What pressure is the brake reservoir maintained at?
7.0 bar
How is the brake reservoir protected?
By a non-return valve
Can the brake reservoir be isolated?
No
What would happen if the brake reservoir had a leak?
If the brake reservoir had a leak, there is nothing that can be done. The train is defective.
What is fed from the brake reservoir?
The Brake Control Unit
What is contained within the Brake Control Unit?
Train wires 23, 24 and 25. The 3-step relay and the variable load valve
What is the 3 step relay?
This applies the correct electropneumatic pressure depending on the position of the brake controller in the cab
What is the variable load valve?
This controls the amount of air in brake cylinders which physically applies the brakes- this can also be influenced by the passenger loading of the train giving a harsher brake application when the train is full and standing.
Can the brakes themselves be isolated? If so, how?
Yes via the Brake Isolation Cock
When would it be necessary to isolate the brakes?
In the event of dragging brakes, if the brakes were stuck on or if there was an air leak.
What would apply if the brakes were isolated?
Brake regulations
What is the Main Air Pressure Switch (MAPS)?
This applies the service brakes when the main reservoir pipe pressure is 4.5 falling and releases them when the pressure is 5.5 rising.
If you notice the main reservoir pipe pressure falling on the duplex gauge, what will happen?
You know that the brakes will apply soon.
Which in cab components are supplied by the main reservoir pipe?
Horn, sander and wiper
How can the horn, sander and wiper be isolated?
HIC, SIC and WIC
What else is supplied by the main reservoir pipe?
Emergency Coupler Isolation Cock (ECIC)
When would ECIC be used?
When coupling to a non-compatible unit
What is the default position of ECIC?
Isolated to allow the schrader hose to be inserted and then reinstated to create an air connection.
How can the main air reservoir be isolated?
Via the isolation cock main reservoir (ICMR)
What is the effect if ICMR is used?
Disables all systems after it except brake reservoir
What would be required if ICMR is used?
Need another vehicle’s air to operate other systems
How does the PBAC work?
It applies the parking brake by removing air that is keeping the spring coiled (spring applied, air released)
When does the parking brake apply automatically?
When the main reservoir pipe drops to 1.9 bar or below
If both the Main Reservoir Pipe and Brake Cylinder gauges are at zero when starting, what must you do?
Monitor both rising
What are your actions if the Main Reservoir Pipe gauge is rising but the brake cylinder gauge isn’t rising with it?
Immediately shut down train and use PBAC to stop the unit from rolling- this is because the parking brake will release when the MRP exceeds 1.9 bar but there is no air going into the brake cylinders to apply the service brakes.
What are your actions if the main reservoir pipe pressure exceeds 8 bar?
Report to maintenance.
What is the effect if there is a damaged rose valve? What must you do if this happens?
Air will drain from all systems. Must MRPIC both ends of vehicle and attached end of other vehicle.
How would you describe the brake in the cab?
3 step electropneumatic brake