C15 - Haber process Flashcards
haber process
used to manufacture ammonia
- for nitrogen fertiliser
haber process materials
hydrogen
nitrogen
hydrogen from
natural gas
nitrogen from
air
Haber process steps
- purified gases are passed over iron catalyst at high temp + pressure
- react to form ammonia
-ammonia is removed by cooling gases = liquifies - separated from unreacted gases
- recycled into reaction mixture
- recompressed/heated before returning to reaction vessel
reversible reaction - H2 + N2
- some ammonia produced breaks down
nitrogen gas costs
-free from air
-costs to separate from other gases (fractional distillation)
- cooling process air must be pressurised - expensive pumps
hydrogen obtained by
- react methane with steam at high temps
hydrogen costs
water = cheap
- heating is expensive
-methane = expensive
effect of pressure of haber process
-volume of reactants > products
- favours forward reaction
max ammonia yield
- colder temps
-max pressure
high pressure costs
expensive vessels
pressure in haber process
uses 200 atmospheres
- reduces cost but reasonable yield
effect of temp on haber process
forward reaction = exothermic
- lower temps favours forward
temp used in haber process
450 .c
too cold temps con in haber process
rate of reaction is slowed = less frequent collisions of gas
- must be quick = economical
- reduces effect of iron catalyst
iron catalyst
- speeds up both reaction
- doesn’t affect yield
- speeds up rate of production to be economical
ammonia purpose
to make nitric acid
nitric acid purpose
reacts with more ammonia
-makes ammonium nitrate fertiliser
ammoinia is an acid or alkali
alkali
neutralisation of ammonia - sulfuric acid
ammonium sulfate fertiliser
neutralisation of ammonia - phosphoric acid
-ammonium phosphate fertiliser
acids used to neutralise ammonia
sulfuric
phosphoric
NPK fertilisers
contain formulation of compounds to provide all 3 elements
- to improve agriculture
-nitrogen, phosphorus, potassium
source of phosphorus
phosphorus rock -mined
source of nitrogen
haber process
why can’t phosphorus rock be used directly on soil
it is insoluble
phosphate rock is treated with
- nitric acid
- sulfuric acid
- phosphoric acid
phosphate rock and nitric acid
-phosphoric acid + calcium nitrate
- then phosphoric acid is neutralised with ammonia = ammonium phosphate
phosphate rock and sulfuric acid
single superphosphate (calcium phosphate)
and calcium sulfate
superphosphate
calcium phosphate
phosphate rock and phosphoric acid
calcium phosphate
triple superphosphate
potassium
-potassium salts are mined
- eg potassium chloride or sulfate
potassium pro
soluble
-just separated from impurities the used
Temp - Industrial vs Lab Haber Process
I - 450.c
L - room temp and bunsen burner
equipment and process - Industrial vs Lab Haber Process
I - expensive chemical plant machinery + continuous process
L - cheap + batch process
Industrial vs Lab Haber Process - starting materials
I - raw materials
L - cheap supplier bought
Industrial vs Lab Haber Process - scale/yield
I - large and quickly
L - small and slowly
Industrial vs Lab Haber Process - running costs
I - low labour costs = machines
L - labour intensive and high running costs
Industrial vs Lab Haber Process - reactant concentration
I - high concentrations + very exothermic
L - less so less heat given off
Industrial vs Lab Haber Process - separation of product
I - heat produced evaporates water
- from reaction mixture
- makes concentrated ammonium nitrate
L - crystallisation = slow