2.1.4 Flashcards
Name the types of natural fibres which may be used with ammunition and explosives?
Cellulose
Silk
Wool
Rubber
What are the 2 main types of plastics used with ammunition? And what is the main difference between them?
Thermoplastic
-Can be reheated and reshaped
Thermosetting Plastics
- incapable of being again being softened by heat
What are Engineering Plastics?
Higher tolerance than normal plastics
Most are fibrous reinforced which improves their performance
What are the types of Paints and Varnishes?
Copal Varnish
Shellac
Considerations for Adhesives, Cements and Lutings(glues) ?
Must not react to explosives Must have strength and be water-resistant Permanent - Adhesives or cement Temporary - Luting(soft setting)
What is used for non-permanent seals?
Luting
What Non-metallic materials are used with ammunition?
Natural fibres Rubbers Plastics Paint & varnishes Adhesives, cement, luting
Paints and Varnishes
Must not react with explosives
Varnishes based on bitumen
Developed for coating iron and steel surfaces
of HE stores
Cementing in cardboard closure caps
Slow drying and all excess must be removed
What are the 2 main types of metal
defects?
Mechanical
Cracking due to stress
Chemical
Corrosion due to impurities
Name 3 types of corrosion?
Rust (Ferrous Oxide) Aluminium Oxidation Mazak Contamination Cupric Azide Zinc Exudation
How do you remove corrosion from cart
cases?
Use of white spirit or light grade emery paper
If the corrosion is severe sentence ammo according to inspection pam
Explain Cuprous Azide Contamination?
- Occurs in copper detonators
- Lead Azide reacts in moisture to produce Hydrazoic Acid,
- combines with copper
- Copper (ii) Azide is a sensitive explosive
Can occur in copper detonators containing Lead Azide which when exposed to moisture liberate small amounts of Hydrazoic acid vapour which attacks the copper
What is the DEFINITION of Corrosion?
CONVERSION of a metal to a non-metallic state
When are stresses most likely to be
formed in metal & what can aggravate
them?
- formed during manufacture
- further aggravated by the environmental changes
Define Season Cracking?
Stressed areas of metal cracking
due to the affect of ammonia forming Cuprammonium during storage in either hot or cold temperatures
Types of Corrosion?
Rust (ferrous oxide)
Aluminium Oxidation
Cupric Azide Contamination
Zinc Exudation “free copper”
Process for Inspection, Sentencing and Repair?
Cleaning (scouring / scrubbing)
Post Cleaning (acetone, paint)
Inspection (serviceability)
Sentencing (if unserviceable)
Reporting (details of corrosion or other defects)
METALLURGY
The process of producing metals by extracting
them from their base ores
•
Refining and purifying these metals
•
The study of the physical and chemical
properties of these metals
•
The mechanical working of these metals
The formation of alloys of these metals
•
Enhancing the desirable properties of these metals
and alloys to suit a particular application
•
The study of the relationship between the properties of
the structure and the use of metals and alloys
Define ANODISE
- An electrolytic passivation process
- used to increase the thickness of thenatural oxide layer on the surface of metal
parts - increases corrosion resistance
and wear resistance, and provides better
Define BRASS
xx
- Yellow alloy of COPPER and ZINC
- malleable and ductile and harder and stronger than copper
- Relatively low melting point
- Not magnetic
- Susceptible to seasonal cracking
Define BRONZE
- Alloy of Copper and Tin
- malleable and ductile and harder and stronger than copper
Define COPPER
- malleable and ductile
- one of the best conductors of HEAT and ELECTRICITY
What is Copper used in Ammunition for?
Driving Bands Detonators Shaped charge liners Cartridge Cases SAA jackets (gilding Metal)
Define CREEP
A permanent change to the dimensions of a metal due to continuous stress
Define DUCTILE
The ability of a metal to be DRAWN OUT in to an elongated form
without affecting the structure of the metal
Define ORE
- A native or natural mineral that can be mined
- Treated for the extraction of any it
constituents.
Define Malleability
The ability of a metal to be shaped using
forces
without breaking the structure of the metal
Metalloid
Element having some properties characteristic of metal, others of non metals.
eg Arsenic, antimony
Define ALLOYS
Alloys are metallic substances that contain more
than one chemical element
Difference between Ferrous and non-ferrous
Ferrous - contains Iron
Non-ferrous - doesn’t contain Iron
Define Steel
Iron and Carbon
Define LUSTRE
This a measurement of the ability of the surface of a metal
to reflect light. The reflected light is affected by surface
Define HARDNESS
The measure of a metal’s ability to resist
deformation
Property of DENSITY
It is generally considered that the strength to weight ratio is more important in selecting the right metal for a particular application than purely weight.
Define LUSTRE
This a measurement the ability of a surface of a metal
to reflect light.
CO-EFFICIENT of EXPANSION
This is the measurement of the amount a metal expands at a given temperature
(eg. brass expands and contracts quickly with changes of temp.)
What are the four main types of filling HE
Shell?
Casting Pressing Extruding Preforming/Cocooning
What are the disadvantages of Hot/Melt
filling?
Shrinkage Dusting Cracking
What compounds are used for the coating of
the internal Shell walls?
Shellac Varnish Lacquer Bitumen Resin
What are the 3 methods of CASTING explosive
fillings?
Straight Pour Creamed Liquid and Biscuit
What are the 3 methods of CASTING explosive
fillings?
“pour cream into the biscuit”
Straight Pour Creamed Liquid and Biscuit
Purpose of Tracers
Emit light
May be used as a Self Destruct (SD)
Principle requirements of tracer
composition are:
Luminosity . Strength . Consistency of Performance . Ease of Ignition
Name and describe two means of ignition
for tracer.
Direct Ignition
. A cap sets back onto an anvil to initiate the igniter composition.
Propellant Ignition
. Ignited by hot propellant gases on firing.