Unit 8 - Lesson 1 - Microbes Contamination & Control Flashcards
two broad types of microbiological contamination:
fungi and bacteria.
How to classify of bacteria:
prokaryotic
are microscopic unicellular (single cells) or filamentous (grouped cells that stop dividing and grow longer) organisms
Fungi exist as
microscopic cells; they include yeasts and moulds or macroscopic bodies
What types of bacteria can survive alcohol?
Only a few non-pathogenic
Main sources of bacteria in a distillery
raw materials, yeast, the buildings (floors and drains), and our process equipment.
Main bacteria in a distiller
Lactobacillaceae(lactic acid producing).
Can drastically reduce yields by eating the sugar 1st
Lactobacillus spp.andPediococcus spp.
most common contaminants in raw material and fermentation
Unwanted bacteria issue
- Reduce yield
- Reduce pH
- Produce off flavors
EscherichiaandEnterobacter
Other unwanted that can survive in unfermented WORT and smell like PARSNIP flavor
E Coli can cause diarrhea and vomiting
Enterobacter - wort/mash can change nitrate into NDMA But CANNOT survive pH < 4.3
Legionella pneumophila
Causes a pneumonia
Found in hot tubs, showers, air conditioning units, and cooling towers - could be an issue in the distillery
What are Fungi
Fungi are eukaryotic - have both a nucleus and membrane-bound organelles.
Two main fungi
Yeast - single cell
Fungi - chains of elongated cells
Where can it be found and What is the problem with fungal mold
Mold can be a source of anittoxins –> cancer causing
Cryptosporidium
A protozoa that can be found in wash
Can cause human sickness
5 methods to control Microbes
- Hygienic design of plant & processes
- Effective Plant Cleaning & Sanitation
- Raw Material & Product Sanitation
- Conditions to Inhibit Microbe Growth
- Monitor Microbe quality
How to design a plant to prevent microbes
- Smooth surfaces, easy to clean, drain
- Heat and chemical resistant materials
- Want to avoid bioflms
How to implement effective cleaning?
- CIP Clean-in-Place - auto or manual
- Remove scales (hiding place for bacteria)
- Soak baths with sanitizer, pipes and fittings (which takes time so may need redundant material)
How to sanitize raw materials?
- Alcohol, low O2, Low pH all bad for microbes
2. Biggest risk is unfermented liquid
How do you monitor microbes quality?
Monitoring quality lets us know if something bad infected
Reject raw materials that show infection
Cell all PP&E and extra sanitation if occurs
What are methods to detect contamination?
Determine type and amount of contamination
What to do if found
Eliminate and prevent rapid spread
How to check?
Use a Aseptic (Sterile) technique
What is a medium?
A food source for microbes
What are the 2 main types of media?
Agar - solid nutrient used in petri dishes
Broth - liquid medium containing required nutrients