Post-Test Questions Flashcards

1
Q

The quality movement can trace its roots back to Medieval Europe, where craftsman began organizing into unions called guilds in the late 13th century. What did the guilds do?

A

Developed strict rules for product and service quality.

Inspection committees enforced the rules by marking flawless goods with a special mark or symbol.

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2
Q

Which quality guru first acknowledged worker expertise and involved workers in continuous improvement?

A

Dr. W. Edwards Deming

Deming believed that ‘Quality is everyone’s responsibility.’

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3
Q

Which quality guru commonly associated with the Seven Basic Quality Tools?

A

Kaoru Ishikawa

The tools include flowcharts, check sheets, Pareto charts, cause-and-effect diagrams, scatter diagrams, control charts, and histograms.

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4
Q

What is the primary means to spread new quality ideas across organizational boundaries?

A

Organizational learning

Footnote:
Learning in a quality organization is much more than an academic exercise. Quality principles must be translated into corporate policies and practices that spread new quality ideas across organizational boundaries.

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5
Q

What is at the heart of all successful quality initiatives?

A

People and their shared belief in quality.

This belief has evolved from ownership by craft in the 13th century to ownership by organizations, teams, and individuals.

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6
Q

What is an example of quality in the manufacturing industry?

A

The organization’s quality management system is ISO 9000 complaint.

Evidence of quality is using a quality management system that has been validated by a third party to meet quality certification standards.

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7
Q

What are the component parts required to meet the needs of customers in a quality planning process?

A

Key requirements, performance indicators, and a commitment of resources.

These components are essential for a quality plan.

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8
Q

Examination, inspection, and testing processes are established within which aspect of the quality planning process?

A

Operational planning.

Setting up a system to verify quality controls is part of this planning.

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9
Q

What is the most important action a manager can take to build a new quality auditor’s engagement?

A

Help the new auditor see the impact of her outputs on the next person in the process.

This realization fosters accountability for the quality of their work and contributions, which builds engagement.

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10
Q

What is the primary purpose behind a system-based approach to process management?

A

Organizational objectives are achieved more efficiently when resources and activities are managed as processes.

A system-based organizational view evaluates processes within common constraints, to reduce variation, and yield better results.

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11
Q

A SIPOC example where the process outputs when auditing the process of opening a checking account.

A

Checking account is opened, initial deposit entered, starter checks given, and checks ordered part of opening a bank account.

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12
Q

What demonstrates a common cause variation in the production of fresh products in a bakery shop?

A

A 25 year old baker is on vacation. The absence of the primary baker created a process control that was missing to all loaves created in his/her absence, hence a common cause variation.

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13
Q

What should be the team’s priority action recommendation to reduce wasted product due to missed cuts of wood products?

A

Develop standard work processes for measures and cuts.

While each wood cutter was experienced and skilled, common cause variation existed because there was no consistent work process.

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14
Q

What activity includes all planned and systemic activities within a quality system that provides confidence that a product or service fulfills quality requirements?

A

Quality assurance.

Footnote:
QA prevents defects by designing quality into a product or service before resources are committed to actually making the product or delivering the service.

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15
Q

Attitudes, beliefs, values, expectations are elements that describe what?

A

Organizational culture

Organizational culture is the cumulative impact of an organization’s attitudes, beliefs, values, expectations, knowledge, language, opportunities, structure, and materials that define how business is conducted on a daily basis.

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16
Q

What is one of the intentions of standardization?

A

Prevent defects due to variation by performing task(s) consistently.

Performing work through a standardized process reduces variation and defects that are caused by variation.

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17
Q

What was the most significant benefit of quality in the cattle farm event?

A

The quality check prevented a rare, but potentially harmful disease transmission.

While a rare condition, the benefit from the check process in this case was potentially life saving.

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18
Q

What is the most significant benefit of quality from the organization’s perspective?

A

High-quality organizations build longterm customer relationships.

A long-term customer costs less to maintain, spreads positive business referrals, and purchases more goods/services.

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19
Q

What is the purpose of the PDCA cycle?

A

Method to follow for continuous improvement.

The PDCA cycle is the most well-known methodology for continuous improvement.

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20
Q

What is a similarity between the philosophies of Juran and Deming?

A

Both put the primary responsibility for quality improvement on management.

Quality gurus both agree that management is responsible for quality improvement.

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21
Q

What are the three steps of the Juran Trilogy philosophy of quality improvement?

A

Quality planning, quality improvement, and quality control.

Juran’s Trilogy is comprised of these three components.

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22
Q

Which quality tool was designed by Ishikawa for gathering information from groups to facilitate quality improvement?

A

Cause and effect diagram.

It is used to identify potential causes of quality outcomes to design improvements.

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23
Q

What is an example for the use of a flowchart?

A

To develop an understanding of the steps in a process.

Flowcharts graphically show the steps of a process for easy understanding.

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24
Q

On what basis are teams typically formed within a large organization?

A

Based on the work to be done.

Teams are commonly recognized based on work groups such as assembly teams, fabrication teams, and finance teams.

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25
Q

What team approach is best suited to address product quality issues that vary between shifts?

A

Work group team

A work group team’s process improvement approach does not cross departmental or functional boundaries.

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26
Q

What should a product innovation specialist consider after obtaining executive-level support for a new product idea?

A

Establish a team.

There is value in establishing a team to move forward with a new product. When working together toward the same goal, a team can accomplish more than a single person.

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27
Q

In a team meeting, which role is responsible for keeping the meeting focused and tracking against the agenda?

A

Facilitator.

The team facilitator has the responsibility for coaching the team, monitoring the team process, and assisting with problem-solving.

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28
Q

As a senior manager of a courier service, what should be your next step to grow market share and increase profits?

A

Select a senior person to be the project champion.

Considering the large scope of the mission, it is critical to first appoint a champion for a project.

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29
Q

What main factors should a human resource manager consider when developing a competency profile for future store managers?

A

People skills, energy, and analytical skills.

The job of a store manager means getting a large number of employees aligned with your objectives; many grocery stores are 24/7 operations, and when problems appear, they should be solved quickly.

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30
Q

What behavior is included in the performing stage of team progression?

A

Constructive self-change.

Constructive self-change is a characteristic of the performing stage.

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31
Q

How can team development be enhanced?

A

How to interact in positive ways.

Teams progress through stages of growth and maturity as members work together over time.

32
Q

What are effective techniques to deal with disruptive team members?

A

Structure the discussion and promote equal participation.

An agreed-upon structure will limit the ability of participants to dominate conversations.

33
Q

What decision-making style is reflected by a self-managed team of accounting professionals?

A

Total delegation

Total delegation involves allowing employees to make decisions as they see fit, without restrictions or additional approval.

34
Q

Why is the PDCA cycle most appropriately used during the initial stages of problem solving?

A

The PDCA cycle begins with planning what to do and how to do it.

With PDCA, the first step is to plan the problem-solving process and provides the team or individual the ‘how-to’ knowledge.

35
Q

Which tool is used to visually organize ideas generated during a silent brainstorming session?

A

Affinity diagram

The affinity diagram is used to help organize large groups of ideas into smaller groups or categories for further evaluation.

36
Q

For which of the following reasons is the PDCA cycle most appropriately used during the initial stages of problem solving?

A

The PDCA cycle begins with planning what to do and how to do it.

With PDCA, the first step is to plan the problem-solving process and provides the team or individual the ‘how-to’ knowledge.

37
Q

Which of the following tools is used to visually organize and further evaluate ideas generated during a silent brainstorming session?

A

Affinity diagram

The affinity diagram is used to help organize large groups of ideas into smaller groups or categories for further evaluation.

38
Q

When preparing for an audit, which of the following steps should the auditor perform?

A

Obtain copies of the auditee’s standard operating procedures and policies.

Before beginning the audit, the auditor should obtain copies of the auditee’s standard operating procedures and policies.

39
Q

A product has been produced and needs to be routed through another process to be reworked. This would be classified as what type of a Cost of Quality activity?

A

Internal

Rework is the cost of an internal activity.

40
Q

What elements are included in the determination of process set-up time?

A

Time to allow tooling to increase to production temperature.

Set-up time includes all activities required to change from producing one type of part to another.

41
Q

What activities are considered benchmarking for a digital imaging process?

A

Conducting research to determine best practices for digital imaging.

A necessary first step in benchmarking is determining what the best practices are to measure your process against.

42
Q

Which term describes continuous incremental improvement?

A

Kaizen

Kaizen is the Japanese term for continuous improvement and literally means ‘Good Change.’ It describes a philosophy of continuous improvement and is most often associated with eliminating waste and upgrading manufacturing processes and the goods they produce.

43
Q

Which flowchart symbol represents an inspection step that might determine if a product is good or bad?

A

A diamond is used to represent a decision step.

Footnote:
N/A

44
Q

What tool is best used to visualize data after collecting measurements on 100 product units?

A

Histogram

A histogram shows the frequency of units within each range and visually shows the underlying distribution of the data.

45
Q

Which histogram is most likely representative of data using components from two different suppliers?

A

A bi-modal histogram indicates two different averages or data from two different sources with slightly different means and variation.

Footnote:
N/A

46
Q

What is an advantage of using a Pareto chart?

A

The importance of problems is easier to visualize.

By showing problems in descending order, a Pareto chart helps to prioritize issues.

47
Q

Which tool is most likely used prior to developing a Pareto chart?

A

Check Sheet

Footnote:
A check sheet will tally the number of occurrences for each issue being looked at.

48
Q

What action are accounting department members likely to take after identifying ‘increase in temporary employees’ as a cause?

A

Use scatter diagrams to assess temporary employees’ relationship to other variables.

This helps examine the interrelationship between temporary employees and other factors.

49
Q

What is the primary purpose of a control chart?

A

Determining the stability of a process.

A control chart graphs process changes against time to help determine process stability.

50
Q

What tool can the team use to determine why the vital few defects are occurring after constructing a Pareto chart?

A

Cause and effect diagram.

Cause and effect diagrams are perfect tools to analyze a root cause.

51
Q

What tool could be used to organize ideas related to potential causes for a defect?

A

Cause and effect diagram.

This diagram organizes potential causes into categories like Measurement, Material, People, Environment, Methods, and Equipment.

52
Q

Where should the guard, installed to reduce the risk of injury, be placed in the FMEA?

A

Current prevention controls.

The guard is preventing the cause from occurring, so it belongs on the left-hand side of the FMEA spreadsheet.

53
Q

What approaches should organizations use during the supplier selection process?

A

Utilizing supplier surveys and taking advantage of affiliated company experience.

Using supplier surveys and making good use of prior experience from a sister plant or division or from a joint venture are excellent ways of obtaining useful information.

54
Q

The inclusion of all costs associated with the procurement, acceptance, installation, operations, maintenance, and removal of a good or service?

A

Total cost of ownership (TCO)

TCO should be considered when planning for supplier relationship strategies, goals, and objectives.

55
Q

What is a key strategy for working with suppliers to make improvements?

A

Improve collaboration with suppliers.

A close collaboration may greatly enhance improvement possibilities.

56
Q

Which metric would you use to describe a service provider’s performance when scheduling service calls?

A

Responsiveness

Responsiveness measures how well a supplier acts on requests.

57
Q

What aspect of service should be tracked for measuring future performance when additional treatments are requested?

A

Functional Performance

The number of additional treatments indicates that the overall performance of the service is not meeting the functional objective.

58
Q

What might poor quality parts from a supplier require?

A

Incoming and receiving inspection

Identification and segregation of poor quality parts is crucial to producing high-quality products.

59
Q

What is the relationship of supervisors to the IT department?

A

The supervisors are internal customers to the IT department.

The supervisors receive information from the IT department.

60
Q

What is the most important design feature to consider when developing a customer survey questionnaire?

A

Carefully crafting the questions according to the type of data wanted.

Question composition is a critical step in survey design since they must address the specific research objectives.

61
Q

Which strategy is used to improve customer satisfaction?

A

Market research.

Market research is used to collect information on customer attitudes, perceptions, and behaviors.

62
Q

What is an appropriate use of customer survey data?

A

Identifying features to offer with new products.

Customer survey data can be used to determine which features the customer would like to see in new products.

63
Q

A company focused solely on profit maximization is catering directly to:

A

shareholders.

A company, whose sole objective is profits, is addressing the needs of shareholders who want return on their investment in that company.

64
Q

Which stakeholders are directly affected by a software company building tennis courts, a swimming pool, and a gym on its premises?

A

Employees.

The improvements will directly impact the employees of the company and their well-being.

65
Q

A coffee shop giving a free cookie to every customer is an example of customer satisfaction at a(n):

A

excited quality level.

Since the customers are not expecting this, a free cookie would be a delighter.

66
Q

Quantitative data about customer experience can be drawn from which of the following tools?

A

Periodic survey.

Surveys, if well planned and designed, can solicit useful quantitative data for continuous improvement.

67
Q

Which quality tool or concept is most useful in deploying the voice of the customer (VOC) downward throughout an organization?

A

Quality function deployment (QFD).

Quality function deployment (QFD) is a series of interlocking matrices used to ensure customer requirements align with process requirements.

68
Q

Which customer feedback method collects data that is used to analyze the customer’s purchasing decision?

A

Product warranty registration cards.

The types of questions asked and answered on product warranty registration cards provide insight into customers’ purchasing decisions.

69
Q

Which statement provides the best definition of feedback?

A

Information used to improve a process or product.

Feedback is best described as information used to improve processes and products.

70
Q

Which customer feedback method is typically the most expensive but provides great insights?

A

In-person interview.

In-person interviews are the most expensive form of customer feedback, but the personal contact involved often yields great insights.

71
Q

Which quality approach is used to analyze customer satisfaction data?

A

Kano model.

The Kano model is one of the methods used by organizations to analyze customer satisfaction data. The model places product/services characteristics into one of three categories, namely, delighters, one dimensional, and “must be”.

72
Q

What should an organization do with customer feedback after receiving a 20% response rate?

A

Analyze and filter the data for accuracy and applicability.

Use the feedback to continuously improve the products, services, or processes.

Footnote:
Not all feedback is accurate and applicable; therefore, it needs to be analyzed and verified before results can be applied.

73
Q

How can an organization use customer feedback? Delete

A
74
Q

What should an organization avoid doing with customer feedback? Delete

A
75
Q

Is it advisable to accept all customer feedback as reliable?

A