Induvidual studies - korv Flashcards
An emulsion sausage is a complex mixture of different systems:
- Solution of dissolved materials, such as protein and salts
- Suspensions of larger particles in added water
- Gel made from muscular proteins
- Emulsion containing stabilized fat in a gel made from protein and fat, which is partially present in liquid form
Sausage Production - hur går det till?
- Meat, curing salt and phosphate are added. The meat is chopped at low speed.
- Water and ice are added. Ice is used to keep low temperature.
- Dry ingredients: potato starch, ascorbate and spices are added.
- Fat (usually pork back fat) is added. Chopped and emulsified at high speed.
- The sausage batter is prepared under vacuum at low temperature.
- The batter is filled into casings
Sausage Production Smoking and Cooking - hur går det till?
- Conditioning with water shower (1-2 min) to get an even surface moisture
- Alternative: Reddening step at 50-55ºC with high relative humidity (RH, 90%)
- Drying at 60-65ºC, 20-40% RH
- Smoking at 60-70ºC, 40-60% RH
- Steam cooking to 70-72ºC core temperature
Vad för salt används?
Varför används salt och hur mycket?
- Usually nitrite salt (sodium chloride with max. 0.6% sodium nitrite) is used
- Salt is added in the beginning of the chopping process to solubilise (activate) proteins
- Minimum 1.2 % salt to activate protein effectively
- Maximum salt content – depends on taste
Formation of a typical meat batter consists of two related transformations, vilka?
- Swelling of proteins and formation of a viscous matrix
- Emulsification of solubilized proteins, fat globules and water
Emulsification - hur går detta till?
- Mechanical energy from cutting and shearing forces destroys the meat fibres
- Salt and phosphates activate (solubilise) the released protein
- Added water is emulsified and bound (or immobilized) with the activated protein
- The solubilised protein creates a thin layer around the finely cut fat particles preventing fat separation during thermal treatment
- Added water and fat is stabilized in a three-dimensional matrix, a protein network
Hur skiljer sig salt lösliga proteiner ifrån andra?
Vilka är de saltlösliga
Salt soluble proteins, such as myosin and actin, has a 300% stronger WHC and ability to emulsify fat than water-soluble sarcoplasmic proteins
Vilka muskelproteiner binder vatten?
Myosin, actin and partly tropomyosin are responsible for binding water
Vad är en korv emulsion?
Lipider i vatten med emulsifying agents
Var finns den emulsifying agenten någonstans?
The emulsifying agent is located at the interface between the lipid and water phases. The emulsifying agent forms a monomolecular layer surrounding the lipid droplet.
sausage Emulsions - vad gör den stabil?
Emulsions are generally unstable unless another component, known as an emulsifying agents (soluble proteins), is present.
If enough of the emulsifying agent is present, it will form a continuous layer between the two phases, thereby helping to stabilize the emulsion by separating the two phases.
Quality of Raw Material
vad för krav finns på råvaran?
Low bacterial numbers of meat and fat is important 102 – 104 per gram
pH – optimal between 5.7 and 6.0 - high WHC and enhanced protein solubility
Chilled meat: 0 - 4ºC - Low temperature optimizes the solubility of myofibrillar proteins and delay bacterial growth
Frozen meat may be used - short storage period – risk of rancidity
PSE kött och DFD kött i emulsion korv
går det?
PSE-meat – not suitable because - partially denaturated proteins - low WHC - reduced ability to emulsify fat
DFD-meat with high pH - would be beneficial due to high WHC and good protein solubility - but negative due to poor curing colour and reduced shelf life
Fatty Tissue doing in emulsion tissue?
Stabilizes the solubilised protein network
- Contributes to succulence and texture
- Prevent shrinkage of the protein during cooking by acting as a filler
- Fatty acid composition - unsaturated fat – higher risk of fat separation
- Pork fat most common – often used frozen to keep low temperature during emulsification
Definition of fermentation in food
The conversion of carbohydrates into alcohols or acids under anaerobic conditions used for making certain foods
A cured minced meat product with specific qualities (flavour, consistency, shelf life & safety) mainly due to bacterial activity
Traditionally Fermented Sausage
. hur gjorde man förr?
Chopped meat was presalted in order to promote the development of lactic acid bacteria for fermentation.
The ”back-slopping” method was used. A small part of the fermented sausage mince was inoculated back in the new batch
This method resulted in sausages fermented by lactic acid bacteria from the house flora of the producer.
Starter Cultures
- varför
- vilken typ används
Large scale industrial production requires uniform and accelerated processing, which has led to the present general use of starter cultures.
Commercial starter cultures are frozen or freeze dried concentrates.
Fermentation - hur går det till, vad görs för att hjälpa till i processen?
-Lowering pH through the formation of lactic acid by bacterial activity
- Bacteria from the meat or added starter cultures
- Addition of salt promotes the growth of lactic acid bacteria
- Lowering the water activity (Aw) by drying
- Drying is facilitated by salting and pH-decline
Sausage Production
Fermentation - hur går denna produktion till?
1.
Conditioning at 15-25°C, low relative humidity (RH) % and low air flow for 12 hours
2.
Fermentation. Smoking at 25-30°C, 95-85% RH, and high air flow for 5 days
3.
Drying at 12-18°C, < 85% RH and low air flow for 1 week
Drying
Vad är viktigt i det här steget?
It is important that the drying procedure, controlled by RH and temperature, is rather slow.
The water have to diffuse all the way from the center of the sausage to the surface before this becomes dry and hard.
Vad är sol, vad är det viktigt för?
The sausage mass should be slightly tacky with a small degree of protein activated by the salt.
This tiny amont of activated protein is a ’sol’ (a solid dispersed in a liquid) and consists of salt, acivated protein and water (from the meat itself).
The sol is needed for slice coherency during fermentation as well as subsequent drying and it is a colloidal system where particles within are moving freely. A ’gel’ in contrast is a solid substance in which particles do not move freely.
At pH 5.2 the activated protein within the sol coagulates and the sausage becomes sliceable
Effects of salt and pH on WHC
Salted meat has lower WHC than unsalted meat at the isoelecrtic point or lower pH.
Drying is faciltated at the low pH in fermented sausage
The sugar for fermentation may come from
Glycogen and glucose in the meat - beef, pork, lamb, horse, deer
Added sugars
- glucose is fermented directly to lactic acid
- sucrose, lactose, maltose has to be hydrolysed to monosaccarides before fermentation to lactic acid
Hur påverkar temperatur fermentationen?
Faster pH-drop and lower pH is reached with higher fermentation temperature
Hur påverkar nitrit färgen?
Varföpr används nitrit?
Nitrite from the curing salt is reduced to nitric oxide (NO) by sodium ascorbate
NO reacts with myoglobin to form a red pigment, which is denatured by the pH-drop forming the pink pigment of cured meat colour
Some of the nitrite (NO2-) is oxidized to nitrate (NO3-) in the process. This nitrate can be reduced back to nitrite by bacterial nitrate reductase present in some starter cultures. This reduction stabilises the cured meat colour
Används som mo inhibitor
Bacterial quality krav vid produktion av fermenterad korv
Varför är detta viktigt?
Low bacterial contamination of meat and fat - not more than 102-103 bacteria/g
Low bacterial numbers are important to
- provide safety, since there is no heat treatment in the process
- avoid ”wrong” fermentation from other bacteria in the meat than the starter culture
Meat quality vid fermentering
- ph krav
- dfd och pse, går dessa använda?
Meat with pH below 5.7-5.8 should be used since - Water loss during fermentation is facilitated at low pH
- Colour development is optimal at low pH
No DFD meat in fermented sausage due to its high WHC
PSE meat may partly be used since - Reduced WHC aids weight loss - but Pale colour may be a problem