C. 22. Boilers Flashcards
When shall the PIM inspect and test a boiler?
22.8.1 The Principal Inspector of Mines shall inspect and test every boiler before it is commissioned after it has been installed for the first time or any subsequent time, or after it has been out of commission for more than one year, or after major repairs have been affected to it, and he may carry out periodic inspections and tests on any boiler: Provided that whenever the Principal Inspector of Mines intends inspecting a boiler he shall notify the manager of the date and time of the intended inspection or test.
When may a boiler be used?
22.1.1 No boiler shall be used unless a prescribed permit for its use has been issued by the Principal Inspector of Mines.
How shall every safety valve be constructed?
- 16.1 Every safety valve shall be constructed so that the valve can be freed easily from its seat at any time an provision shall be made to prevent the valve from flying off should the spring or lever break or should the load on the valve be removed suddenly by accident or other cause.
- 16.2 Every safety valve loaded by a weight or spring acting on a lever shall be constructed so that the load acts only upon the extreme end of the lever and such load shall be secured to the lever. Where a safety valve is loaded directly by a spring, every compression adjusting screw shall abut against a metal stop or washer when the spring is at the working-load compression.
What must happen when a boiler have been out of use for 12 months?
22.1.2 Boilers which have been out of use for 12 months shall not be used again before permission is obtained from the Principal Inspector of Mines.
When shall a boiler be used?
- 2 No boiler shall be used unless-
22. 2.1 it is constructed in accordance with a code of practice approved by the Chief Inspector, or, where an approved code does not exist for any particular boiler, the construction of the boiler is approved by the Chief Inspector;
22. 2.2 it has been manufactured under the supervision of an inspecting authority approved by the Chief Inspector;
22. 2.3 it complies with the provisions of these regulations; and
22. 2.4 it is maintained in a safe working condition at all times.
What must the manager of a mine or works who intends to erect or use a boiler do?
- 3.1 The manager of a mine or works who intends to erect or use a boiler shall apply in writing to the Principal Inspector of Mines on the form obtainable from him.
- 3.2 For every new boiler the application shall be accompanied by-
(a) the manufacturer’s complete specification on the form for this purpose;
(b) legible, dimensioned drawings of the complete boiler showing details of the plating, riveting and welding;
(c) drawings showing the boiler house, if any, in plan and elevation and the position of the boiler; and
(d) a certificate issued by an inspecting authority incorporating the following information-
(i) that the authority is satisfied that the boiler is constructed in accordance with the specified code;
(ii) results of the physical and chemical tests carried out on the material used in construction;
(iii) details of the heat treatment; and
(iv) details of the hydraulic tests witnessed by the inspecting authority.
When may the PIM issue a permit?
- 4.1 On receipt of the application to erect or use a boiler, the Principal Inspector of Mines-
(a) may issue a provisional permit subject to the conditions and for the period he may determine; or
(b) if he is satisfied as a result of inspection and hydraulic test that the boiler is safe to use and that the provisions of these regulations have been complied with, may issue a permit subject to the conditions he may specify.
When shall the permit cease to be valid?
22.4.3 The permit issued in terms of regulation 22.4.1 shall cease to be valid on transfer of ownership of a boiler or in the case of a stationary boiler when the boiler is moved from existing site.
Who shall provide the manager with a boiler inspection register and where shall it be kept and what happens when it is lost?
- 5.1 The Principal Inspector of Mines shall provide the manager with a boiler inspection register for each boiler, in which the regional mining engineer (mining equipment) shall record the result of each of his inspections and hydraulic tests.
- 5.2 The manager shall keep this register in a safe place at the mine of works.
- 5.3 If any register is lost, defaced or destroyed, or if the permit contained in the register is defaced or destroyed, the manager shall apply in writing to the Principal Inspector of Mines for the issue of a duplicate register and permit. The application shall have affixed to it uncancelled revenue stamps to the value of R2,00.
Who shall provide the boiler logbook?
22.5.4 The manager of a mine or works shall provide a log book for each boiler in which shall be entered without delay the dates on which such boiler was cleaned, examined or tested and the condition of the boiler at this examination or test, together with a full report of any alterations or repairs carried out at any time. Each entry in the book shall be made and signed by the person who conducted the examination or test or who performed the alteration or repair and shall be countersigned by the person appointed in terms of regulations 2.13.1, 2.13.2 or 2.13.3 if such entry was not made by him.
What shall the manager of a mine or works who disposes of a boiler or ceases permanently to use a boiler do?
22.5.5 If the manager of a mine or works disposes of a boiler or ceases permanently to use a boiler, he shall immediately return the Boiler Inspection Register containing the permit and the log book referred to in regulation 22.5.4 to the Principal Inspector of Mines.
What shall be stamped on every new boiler?
22.6.1 Every new boiler shall have stamped on the shell , the name of the manufacturer, the factory number, the year of manufacture and the intended maximum working gauge pressure in terms of Pascals.
Where shall the PIM stamp his official stamp?
22.6.2 Every boiler shall be provided with a soft copper plate, 100 millimetres by 60 millimetres in size by 3 millimetres thick, which shall be fixed by means of 4 copper rivets, 10 millimetres in diameter, to the front of the boiler shell and in a position so that it can be readily be seen at all times. The rivet holes in this plate shall be countersunk so that the river heads are flush with the copper plate. The Principal Inspector of Mines shall stamp on this plate in a clear manner the official number, the year when the boiler was first inspected and the authorised working gauge pressure. The copper rivet heads shall be stamped by the Principal Inspector of Mines with the official stamp. The copper plate shall not be removed and the record stamped thereon shall not be defaced or altered except by the Principal Inspector of Mines.
How shall every boiler be erected?
- 7.1 Every boiler shall be erected so as to facilitate access to all chambers, flues, inspection openings and fittings and a clear space of not less than one metre to the nearest wall or structure shall be left around it. This space may be reduced by not more than 150 millimetres by lagging or encasement.
- 7.2 The provision of the one metre clearance required in regulation 22.7.1, shall not apply to a boiler where masonry constitutes an integral part of the boiler.
- 7.3 The highest point of any fitting on top of every boiler shall be at a distance of not less than one metre from the ceiling or the underside of the lowest portion of the roof structure.
- 7.4 Access to every boiler shall be unobstructed.
- 7.5 No stationary boiler shall be used in a position other than that in which it was situated when the permit was issued.
- 7.6 The manager shall notify the Principal Inspector of Mines in writing if he intends moving a stationary boiler.
What shall the manger upon receipt of notification from the PIM for an inspection do?
- 8.2 The manger shall upon receipt of such notification cause all parts of the boiler to be thoroughly cleaned and prepared for inspection or test in accordance with the instructions.
- 8.3 When the inspection or test of a boiler cannot be properly executed, the whole or parts of the masonry or casing shall be removed when required by the Principal Inspector of Mines.
What does the regulation stipulate about a boiler being encased by masonry or other material?
- 8.4 No boiler shall be encased by masonry or other material before it has been inspected or tested by the Principal Inspector of Mines except with his written permission.
- 8.5 Whenever the masonry or casing of any boiler in use has been removed either for the purpose of renewal or for repairs to the boiler, and the stoppage of work occasioned thereby provides sufficient time for an external inspection or a hydraulic test of the boiler, the masonry or casing shall not be placed without the written permission of the Principal Inspector of Mines.
What must happen when any boiler is being emptied and opened for cleaning, repairs or for any other purpose?
- 8.6 When any boiler is being emptied and opened for cleaning, repairs or for any other purpose, every precaution shall be taken to ensure the safety of every person employed on this work or who may be in the vicinity.
- 8.7 No person shall be permitted to enter any boiler or flue unless the person in charge has satisfied himself that it is safe to do so and that every steam-stop, feed, blow-off and every other valve or cock which may be a source of danger is blanked off.
If any valve. Or cock cannot be blanked off, it shall be closed and fastened securely by means of a chain and lock. While the boiler is being cleaned or repaired, no person shall interfere with or open any valve or cock which has been fastened and locked.
May a portable electric lamp be used during cleaning, repair or inspection of any boiler?
22.8.8 Where a portable electric lamp is used during cleaning, repair or inspection of any boiler, the operating voltage of such lamp shall not exceed 32 volts.