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Quality Engineer > Post Test & Knowledge Checks > Flashcards

Post Test & Knowledge Checks Flashcards

1
Q

Used to reduce barriers to change in an organization

A

Communication Plan

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2
Q

Foundational source material for QMS:

A

ISO Standards

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3
Q

The results level of training is best measured:

A

in terms of data related to productivity, turnover, rejects, etc

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4
Q

Assesses compliance with rules and procedures and whether they are effectively meeting their pre-established goals and objectives

A

Management Audit

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5
Q

Order for performing DFMEA

A

Identify the parts and functions
Determine failure mode for each function
Determine cause for the failure modes
Change the analysis from qualitative to quantitative. For each failure mode assign number value to the variables.
Determine the effect each failure mode has on the next higher level and on the system level as perceived by the user

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6
Q

4 Phases of Quality Function Deployment (QFD)

A
  • Process planning
  • Assembly/part deployment
  • Process planning
  • Process/quality control
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7
Q

Reliability Quantification Process (3 steps)

A
  • Prediction
  • Analysis
  • Apportionment
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8
Q

Product wear-out period time to failure (Which distribution?)

A

Normal distribution

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9
Q

Most important factor in differentiating between effective and ineffective implementation of failure mode and effects criticality analysis

A

Timeliness

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10
Q

Analyze machine downtime and repair information (Which distribution?)

A

Lognormal

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11
Q

Ability of a measurement method to replicate a given result

A

Precision

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12
Q
  • Maximum variability in results

* Implies that the variability of the measuring instrument is consistent

A

Repeatability

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13
Q
  • Containment
  • Disposition
  • Diagnosis
  • Verification
A

Reaction Plan

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14
Q

Operator measures all parts then 2nd operator measures all parts (Which method?)

A

Long method gauge R&R

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15
Q

Used to study the strengths and interrelationships between things

A

Prioritization Matrix

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16
Q

Activity network diagrams display:

A

The total amount of time needed to complete the project

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17
Q

In regression analysis vertical distance between observed y and calculated y is used to calculate:

A

Standard error of the estimate

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18
Q

The most important strategy when examining and X and R chart for evidence of statistical control

A

Investigate the R chart first for signs of statistical control

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19
Q

In experimental design, LEVELS refers to:

A

The levels of factors

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20
Q

Goal of conducting a test of hypothesis for contingency tables:

A

Determine if the two criteria being investigated are independent of one another

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21
Q

Force field analysis used to:

A

Identify causes of a problem

22
Q

Goal of ISO9004 is to:

A

Assist organizations to create not only an effective but an efficient quality system

23
Q

Person responsible for determining the need, purpose and scope of the audit:

A

The client

24
Q

4 steps to on the job training:

A

Tell
Show
Have them show you
Repeat

25
Q

Purpose of Design Reviews:

A

To leverage lessons learned from other projects to minimize start-up problems, errors, or engineering changes

26
Q

Transfer of Operations describes:

A

Proof of process capability
Controllability
Transfer of knowledge
Control plans

27
Q

This analysis is used if there is one extremely critical top level event

A

Fault Tree Analysis (FTA)

28
Q

Used to trace malfunctions

A

Fault Isolation

29
Q

This calculation determines what = MTBF / (MTBF+MTTR)

A

Availability

30
Q

Relates to the reclassification of non-conforming product

A

Material Disposition

31
Q

A system that tracks components of each specific product through production

A

Configuration Management System

32
Q

Two contributors to non-accuracy or bias:

A

Stability & Linearity

33
Q

How the size of the part affects the accuracy of the measurement

A

Linearity

34
Q

Equal chance of accepting or rejecting the lot decribes:

A

Indifference Quality Level (IQL)

35
Q

Control methods which provide details of tasks and steps to personnel responsible for the operation or process is:

A

Work Instructions

36
Q

Nonfulfillment of a requirement is a:

A

Nonconformity

37
Q

The most accurate method of R&R studies

A

Analysis of Variance Method

38
Q

Essential to the practice of kaizen is:

A

Ability to Identify and Resolve Problems

39
Q

In regression analysis, a mathematical relationship between 2 or more variables:

A

Linear Model

40
Q

For a normal distribution with 3 sigmas from center the Cpk value would be

A

1.0

41
Q

In statistical testing, robustness refers to:

A

Deviations from the normal distribution assumption affect the test

42
Q

In experimental design, what does confounding signify about the effect of one independent variable?

A

Doubled by the effect of another independent variable

43
Q

What does the correlation coefficient measure

A

Strength of the linear relationship between two variables

44
Q

What do ANOVA tests determine about the means?

A

At least one pair is different of means

45
Q

Which control chart would monitor the number of defects on different sample sizes?

A

U Chart

46
Q

Each chart value is a weighted average of the vales that precede it

A

Exponentially weighted moving average

47
Q

In hypothesis testing, what happens when a test statistic falls beyond the critical value?

A

Null hypothesis is rejected

48
Q

When evaluating a pilot HACCP plan implementation:

A
  • Was ccp able to be monitored
  • Was the prescribing monitoring frequency able to be achieved?
  • Were all appropriate staff members trained in HACCP?
  • Was the monitoring and verification document completed properly?
49
Q

1st risk related task to be performed

A

Hazard Analysis

50
Q

Tool used to identify and document risk:

A

Fault Tree Analysis (FTA)

51
Q

The best single tool to document risk

A

FMEA

52
Q

Procedure for maintaining corrective action records includes:

A 
Description of nonconformity 
Root cause
Actions taken to correct 
Responsible parties
Verification and implementation

Quality Engineer (16 decks)

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