Post Test & Knowledge Checks Flashcards
Used to reduce barriers to change in an organization
Communication Plan
Foundational source material for QMS:
ISO Standards
The results level of training is best measured:
in terms of data related to productivity, turnover, rejects, etc
Assesses compliance with rules and procedures and whether they are effectively meeting their pre-established goals and objectives
Management Audit
Order for performing DFMEA
Identify the parts and functions
Determine failure mode for each function
Determine cause for the failure modes
Change the analysis from qualitative to quantitative. For each failure mode assign number value to the variables.
Determine the effect each failure mode has on the next higher level and on the system level as perceived by the user
4 Phases of Quality Function Deployment (QFD)
- Process planning
- Assembly/part deployment
- Process planning
- Process/quality control
Reliability Quantification Process (3 steps)
- Prediction
- Analysis
- Apportionment
Product wear-out period time to failure (Which distribution?)
Normal distribution
Most important factor in differentiating between effective and ineffective implementation of failure mode and effects criticality analysis
Timeliness
Analyze machine downtime and repair information (Which distribution?)
Lognormal
Ability of a measurement method to replicate a given result
Precision
- Maximum variability in results
* Implies that the variability of the measuring instrument is consistent
Repeatability
- Containment
- Disposition
- Diagnosis
- Verification
Reaction Plan
Operator measures all parts then 2nd operator measures all parts (Which method?)
Long method gauge R&R
Used to study the strengths and interrelationships between things
Prioritization Matrix
Activity network diagrams display:
The total amount of time needed to complete the project
In regression analysis vertical distance between observed y and calculated y is used to calculate:
Standard error of the estimate
The most important strategy when examining and X and R chart for evidence of statistical control
Investigate the R chart first for signs of statistical control
In experimental design, LEVELS refers to:
The levels of factors
Goal of conducting a test of hypothesis for contingency tables:
Determine if the two criteria being investigated are independent of one another
Force field analysis used to:
Identify causes of a problem
Goal of ISO9004 is to:
Assist organizations to create not only an effective but an efficient quality system
Person responsible for determining the need, purpose and scope of the audit:
The client
4 steps to on the job training:
Tell
Show
Have them show you
Repeat
Purpose of Design Reviews:
To leverage lessons learned from other projects to minimize start-up problems, errors, or engineering changes
Transfer of Operations describes:
Proof of process capability
Controllability
Transfer of knowledge
Control plans
This analysis is used if there is one extremely critical top level event
Fault Tree Analysis (FTA)
Used to trace malfunctions
Fault Isolation
This calculation determines what = MTBF / (MTBF+MTTR)
Availability
Relates to the reclassification of non-conforming product
Material Disposition
A system that tracks components of each specific product through production
Configuration Management System
Two contributors to non-accuracy or bias:
Stability & Linearity
How the size of the part affects the accuracy of the measurement
Linearity
Equal chance of accepting or rejecting the lot decribes:
Indifference Quality Level (IQL)
Control methods which provide details of tasks and steps to personnel responsible for the operation or process is:
Work Instructions
Nonfulfillment of a requirement is a:
Nonconformity
The most accurate method of R&R studies
Analysis of Variance Method
Essential to the practice of kaizen is:
Ability to Identify and Resolve Problems
In regression analysis, a mathematical relationship between 2 or more variables:
Linear Model
For a normal distribution with 3 sigmas from center the Cpk value would be
1.0
In statistical testing, robustness refers to:
Deviations from the normal distribution assumption affect the test
In experimental design, what does confounding signify about the effect of one independent variable?
Doubled by the effect of another independent variable
What does the correlation coefficient measure
Strength of the linear relationship between two variables
What do ANOVA tests determine about the means?
At least one pair is different of means
Which control chart would monitor the number of defects on different sample sizes?
U Chart
Each chart value is a weighted average of the vales that precede it
Exponentially weighted moving average
In hypothesis testing, what happens when a test statistic falls beyond the critical value?
Null hypothesis is rejected
When evaluating a pilot HACCP plan implementation:
- Was ccp able to be monitored
- Was the prescribing monitoring frequency able to be achieved?
- Were all appropriate staff members trained in HACCP?
- Was the monitoring and verification document completed properly?
1st risk related task to be performed
Hazard Analysis
Tool used to identify and document risk:
Fault Tree Analysis (FTA)
The best single tool to document risk
FMEA
Procedure for maintaining corrective action records includes:
Description of nonconformity Root cause Actions taken to correct Responsible parties Verification and implementation
