MDM: Packaging and stability Flashcards

1
Q

What is drug stability?

A

The ability of a pharmaceutical dosage form to maintian its physical, chemical and therapeutic properties within the time used by the patient

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2
Q

What are chemical instabilities

A
  • oxidation
  • hydrolysis
  • photodegradation
  • temperature
  • polymorphic changes
  • isomerism
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3
Q

What are physical instabilities?

A
  • Water content
  • pH
  • appearance
  • rheology
  • SDF - srength of tablet and dissolution
  • suspension - redispersability
  • Precipitation/ particle size
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4
Q

What are examples of other types of instabilities?

A
  • Packaging: absorption, adsorption, leaching
  • microbiological
  • inncorrect storage/ usage
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5
Q

What are processing instabilities in SDFs?

A
  • Oxidation: Movement of particles in mixing and granulation
  • Hydrolysis: use of aqueous granulation solvent or humidity of air
  • Thermal: heat used for drying granulation or heat used in coating process
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6
Q

How can instabilities for SDFs be avoided?

A
  • identify Cause and remove it:
  1. Water (hydrolysis) - don’t granulate
  2. thermal degradation - remove need for heat
  3. air (oxidation) - Do process under N2 blanket
  4. Light degradation - find problrmatic wavelength and use light without

Reduce effects:

  1. •Add anti-oxidants to formulation
  2. •Reduce water content in granulating solution.
  3. •Dehumidify the environment
  4. •Use lower temperatures (non-aqueous granulation).
  5. •Minimise the length of time the materials are handled in the presence of light
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7
Q

How to over come hydroylsis in liquid/ semi- solid dosage forms

A
  • Form a complex
  • Modify chemical structure
  • Solubilise in micelles
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8
Q

How to protect Liquids/ semi solids from oxidation

A

Removal of O2:

  • use inert gas to displace air above the product
  • boil water immediately before use
  • use well filled containers

Protection from light:

  • Energy from light fuels oxidation process therefore packaginf methods are used to protect it from light:
  • Cartons, light resistant containers

pH control

  • Oxidation prodcues H+ ions therefore and acidic envirmoent will help prevent it

Solubilisation:

  • Oxygen is less soluble in an oily component than in an aqueous so dissolving the drug in oil to prodcue an emulsion will protect it
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9
Q

What other stability issues are there with Liquid/ ss forms? How do you prevent these?

A
  • Manufacture in suitable enviroment
  • add preservative to prevent microbial growth
  • parabens and phenoxyethanol
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10
Q

What packaging instabilities is there?

A
  • Drug not sufficently protected by packaginf or packaging has materials which coulc potenital leach out into product
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11
Q

Whar types of stability tests are done?

A
  • Preformulaiton - stress testing done on drug ONLY. Determines potential areas of drug degradation pathways
  • Binary mixes - 1:1 ratio of drug and excipents. Tested at high temperatures or using DSC. Can have tertiary mixtures
  • Formulation and container development -
  • Post authorisation tsudies - supports kucebcubg aookication
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12
Q

Talk about expiry dates

A

All medicinal products have them

  • Shelf life - time taken for drug to reduce to 95% of its orginal value
  • SS/ liquids have shorter SL
  • Powders have 2 SL - 1 dried and 1 reconstitued
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13
Q

What are the reasons for packaging?

A
  • Patient loyalty
  • Product identity
  • protect the product
  • patient compliance
  • presnetation of the information
  • tamper protection and child resistanr
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14
Q

What packaging is used for liquids?

A
  • Glass: Good moisture and light protection. Amber or opaque bottles. 3 types of glass
  • Plastic: Opaque bottles used. Provides some light protection not as good as metal/ glass. Moisture protection depends on polymer used
  • Aluminium: Same moisture protection and better light protection. Internal surfaces need to lacqured to prevent interactions
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15
Q

What packaging is used for semi solids?

A
  • Glass bottles: used if materials interact with plastic and for exemperous preperations
  • plastic bottles/ jars: see Liquids
  • Metal: aluminium. Lacqured internal surface
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16
Q

What are additional requirements of bottles?

A
  • Cap
  • foil
  • Shrink sleeve
  • ullage takeup
17
Q

What are the 3 methods of filling liquids/ SS?

A
  • Weight filling: Bottle on tared balance and filled to correct weight
  • level filling: Tube filling with another tube at the correct level removing excess
  • Volumetric filling: Fixed measuring cylinder or adjustable cylindrical pump
18
Q

What are blow fill sealed techniques used for?

A
  • Expensive or specialised equipment
  • parentals
  • not suitable for heat sensitive products
19
Q

How are blister packs manufactured?

A
  • Thermoformed - by heat and pressure or vaccum
  • Mechanically formed - by pressure to top surface
20
Q

What types of filling is there into blister packs?

A
  • Random filling - moves through hopper into blister pockets
  • Guided filling - tubes guide product down into pockets
  • pick and place systems - suction pads/ mechanical grippers pick and place into pocket
21
Q

How is intergrity of blister packs measured?

A
  1. Empty blister pack
  2. PLaced in coloured liquid
  3. pressure applied for set time
  4. Check if liquid in pockets
  5. repeat with product in blisters
22
Q

What are problems associated with blister packs?

A

Banana skinning - logitudinal or transverse distortion due to differences in expanaion coefficents of forming and lidding materials

Put in straightening ribs

23
Q

What determines what film is required to cover blister packs? what are they made off?

A

Depends on level of protection for moisture

aluminium, paper, plastic

24
Q

What quality assesment controls are required?

A
  • Right quantity
  • no damage to packaging
  • whats on the label is in the packaging
  • sterility of product
25
Q

What does the 2nd/ outer packaging provide?

A
  • Patient information
  • Physical stability during transport of package
26
Q
A