Theory - Metals and Alloys Flashcards
What is an alloy
A mix of metals
What do the metals we use come from
Ore - solid, natural material from which meal can be extracted. Blast furnace extract metal.
Give the 6 ways in which metals are formed
Flats
Square
Hexagonal
Angle iron
(Hollow)
Hexagonal
Square
Round
Metals will…….
Run out
Give some properties of pure metals
Expensive
Poor working properties
Can improve properties by adding other materials
Examples of pure metals- Aluminium, copper, silver and gold.
Give some properties of alloys
An alloy is a metal (parent metal) combined with other substances (alloying agents)
Superior properties
The parent metal is the majority of the alloy
e.g Mild steel is an alloy of Iron (parent metal) and carbon alloy agent)
What two groups are metals categorised in
Ferrous metals
Non ferrous metals
What are ferrous metals
Contain Iron (FE) and small amounts of other metal for substances.
These are added to produce alloys with different properties
Almost all ferrous metals and alloys are magnetic. This is very useful in a recycling facility.
Disadvantage- they all rust
Protective coat needs to be added such as enamel paint to prevent rusting.
Stainless steel is one form of a ferrous alloy that is widely available and has anti-corrosion properties.
Give 5 ferrous metals or alloys
Cast Iron Mild Steel High Speed Steel High Carbon Steel Stainless Steel
What is Cast Iron used for and what are it’s properties
Melts at 1200ºC
Iron and 3.5% Carbon
Compressive strength
Brittle
Manhole covers, brake disks and heavy machine parts.
What is Mild Steel used for and what are it’s properties
Melts at 1600ºC
Iron and 0.2% Carbon plus Tungsten , Chromium and Vanadium
Very hard, poor tensile strength
Lathe cutting tools and drill bits
What is High Carbon Steel used for and what are it’s properties
Melts at 1600ºC
Iron and 0.7%-1.4% Carbon
Hard but brittle
Screwdrivers and chisels
What is Stainless Steel used for and what are it’s properties
Melts at 1600ºC
Iron and 18% Chromium, 8% Nickel, 8% Magnesium
Hard and tough
RESISTS WEAR AND CORROSION
Good appearance
Kitchen sinks, cutlery, teapots, surgical equipment,
Give some properties of Non-Ferrous metals
Contain no Iron and therefore do not rust like Ferrous metals
Malleable and resistant to corrosion
Many do not require a protective coating, so they are very useful for products that might come into contact with moisture.
Majority are non-magnetic, which makes them useful in wiring and electrical devices
Some non-ferrous metals can be expensive
Give 7 different Non ferrous metals and alloys
Aluminium Copper Tin Zinc Brass Lead Duralumin