Production Techniques and End of Life Disposal Flashcards

1
Q

What is FMS

A

Flexible Manufacturing Systems - A system where production is organised into cells of machines with each cell doing one specific task.

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2
Q

What are CNC’s

A

Computer Numerically Controlled Machines - Put in each cell such as a CNC miller or a CNC lathe

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3
Q

Give some advantages of FMS

A

High flexibility
Produces different products simultaneously
Set up to produce new products quickly
Saves time + effort

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4
Q

What is ‘Just in Time Production’

A

Where machines + components are ordered to arrive at the product assembly plant just in time for production (McDonalds).

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5
Q

Give some companies that do ‘Just In Time Production’

A

Nissan
Toyota
Dell

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6
Q

Give some advantages of ‘Just in Time Production’

A

Helps keep manufacturing lean (reduces waste)
Reduced need to keep large scale stockpiles
Smaller number of finished products stored

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7
Q

Products do not……. ………; they……out in time and are either………., ………….. or thrown away

A

Last Forever
Wear
Recycled
Reused

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8
Q

What is planned obsolescence

A

It’s better for the environment if rather than replacing a product at relatively short intervals, that a product has a longer lifespan.

However, a longer lifespan means fewer products sold, so some manufacturing companies design products that have a short life.

They do this so they will become obsolete (unfashionable, or they will no longer function over a long period if time).

The companies produce new and improved products at short intervals (Apple)

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9
Q

Why do some companies do planned obsolescence

A

Technology is always improving

Keep sales steady

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10
Q

What is maintenance

A

Performing functions that will keep functioning correctly throughout it’s life.

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11
Q

Give some examples of design maintenance

A

The facility to change batteries or allowing access into the products to replace worn out parts.

Some computers are made up of different modules so that the module can be replaced and not the computer.

Some modules can be upgraded as the technology improves

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12
Q

People like things that they can buy at good……..+ low………

A

Quality

Cost

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13
Q

How do some companies cut the prices on their products

A

Automating factories can cut workforce costs by employing fewer people but this means that some loose their jobs.

Other methods are manufacturing in a country where labour costs are lower than in the UK

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14
Q

Give some disadvantages of Companies cutting prices

A

Workers are paid less and work in poor conditions and often the pollution created may be much higher

Also environmental costs can come from transporting the products between countries.

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15
Q

Give the 6 R’s when thinking about the environment

A
Refuse 
Reduce
Reuse
Repair
Recycle
Re-think
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16
Q

What is End of Life Disposal

A

How we dispose of a product can have a significant impact on the environment
It’s better if the material can be recycled than if they are buried underground in rubbish dumps or in landfill.

17
Q

How do we reuse plastics

A

Every plastic bottle has a recycling symbol, this can lead it to be reshaped into new products

18
Q

How do we reuse Aluminium

A

Drinks cans can be recycled by remelting them. Turned into ingots which are used to make new cans.

19
Q

How is glass reused

A

Milk bottles returned to dairy, sterilised and reused. Glass does not degrade so can be recycled repeatedly.