Powders Flashcards

1
Q

What is a powder

A

A collection of particles usually 10-100um in diameter

Bulk powder acts as a fluid
Flow isnt completely free

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2
Q

Manufacturing of tablets and capsules will rely on….

A

Flow properties of the drug and excipients

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3
Q

What are flow properties determined by

A

Particle size, shape and particle-particle interactions

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4
Q

A drug must ….

A

dissolve in GIT prior to absorption

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5
Q

Drug dissolution equation

A

Noyes-Whitney

dm/dt = DA(Cs-c) / h

dm/dt is dissolution rate
D is diffusion coefficient
A is the available surface area
cs is the solubility
c is the concentration
h is the diffusion layer thickness

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6
Q

Wh at is a particle

A

Is a single solid entity of a material usually in um size rnage

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7
Q

Nature of powders

A

Crystalline but doesnt mean single crystals

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8
Q

Crystal habit

A

External shape of Crystal - usually refers to single crystals

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9
Q

Monocrystaline systems

A

Have well defined habits - cubic, plates, needles

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10
Q

Polycrystalline systems

A

In practise most systems are poly

Composed of aggregates of micro crystals usually less than 1um

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11
Q

If we looked a a powder particle under a microscope

A

Non-uniform
Porly defines
Crystalline but composed of many tiny crystals bonded together

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12
Q

Complications

A

Individual particles can clump together to form aggregates

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13
Q

What does particle size mean

A

Hard to define
Particles can assume any shape
Each method of size analysis makes assumptions

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14
Q

What does it mean if a particle is monosized or mono disperse

A

Every particle is same size and hence population may be defined by a singular parameter

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15
Q

In practise we need to….

A

define both some sort of average size
and also the distribution around that average

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16
Q

Simplest way of displaying size data

A

Histogram where proportion is plotted against size

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17
Q

Histogram distributions

A

Symmetrical is normal distribution has one peak int he middle
+skewed and - skewed has a peak and tail on either side
Bimodal has 2 peaks

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18
Q

How to put numbers into distribution charts

A

Use the mode

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19
Q

Mode, median and interquartile range

A

Mode = size at which greatest frequency of particles occurs
Median = size at which 50% of particles are larger or smaller
IQ range = rnage between 25% and 75%

20
Q

What is sieve analysis

A
  • Set of sieves with widest mesh at top, finest at the bottom
  • Sieves usually automatically shaken for a predetermined
    period of time (usually around 20 minutes)
  • quick
  • accurate
  • not used often
21
Q

Microscopy to measure size

A
  • Light microscope can measure particles down to about 10 um, scanning electron microscope down to about 100 nm
  • Old fashioned method
  • This is a 2-dimensional technique
  • size and shape
22
Q

Electrical stream sensing one method

A
  • Works on the basis of particles suspended in an electrolyte solution
  • Particles pass through an aperture of known diameter. Electrodes either side of aperture will register increase in resistance as particle displaces its own volume of
    electrolyte
  • measure volume diameter (diameter of sphere with the same volume as particle)
  • used for range of 0.1-1000um
  • quick and easy
  • can cause blockages often
23
Q

Laser light scattering methods

A
  • Use diffraction of light as means of calculating diameter and size range
  • Laser applied to suspension of particles in aqueous or non- aqueous medium
    Two types:
  • large-particle analysers (measure 1-1000 um)
  • photon correlation spectroscopy (for smaller particles, 10 nm – 1 um)
  • rapid and reliable
24
Q

Why is powder flow important

A

• Uniform feed into tableting or capsule filling equipment, leading to uniform weight and mechanical properties
• Ease of handling and transfer of powders

25
Q

Adhesion and cohesion

A
  • Adhesion – attraction between a material and a different material
  • Cohesion – attraction between a material and an identical material
  • Cohesive powders do not flow well
26
Q

What is van der walls and wat is it dependant on

A

Non specific

Dependant on area of contact between particles - finer particles are more cohesive

27
Q

Flow of large, small, needle and round particles

A

Large flow better than small
Round flow better than needles

28
Q

Measurements of powder flow properties

A
  1. Angle of repose
  2. Bulk density measurements
29
Q
  1. Angle o repose
A

Simple method of pouring powder onto a plate

Angle to horizontal measured

Powders will flow until the angle of inclination becomes too malleable to overcome cohesive forces

> 50degrees = poor flow
25degrees = good flow

30
Q
  1. Bulk density measurements
A

Density of powder bed may be used to assess flow

Measure bed flow before and after consolidation by tapping it

Flow ability measured by hausner ratio Df/Do

1.2 = good flow
>1.6 = poor flow

When tap the particles get closer together

31
Q

What is flow through hopper

A

Particle flow through orifice and over time a depression forms in upper surface. Powder falls though the central channel until an empty or dead zone forms. Particles in middle zones flow faster over the outer slower zones

32
Q

What is rat holing and why worry

A

Problematic as there is danger of it collapsing and leading to sudden flooding. It’s where the particles build up on the sides of the hopper with a channel in the middle

Tablet and capsule manufacture are highly dependent on flow form hopper

Poor flow means non-reproducible fill and non reproducible dose

33
Q

Why s powder mix important

A

Need even mix especially when preaparing high potency drugs

Segregated mix is a half and half. Ideal mixing is even I and then random mix

34
Q

What is random mix

A

Probability of finding a type of particle is proportional to total number in mix

35
Q

How to access randomness of mix

A

Take several samples and measure how many purple squares in each

36
Q

3 mechanisms of mix

A

Convective - take a portion of material from a pile, move it to another location

Shear - powder heap will collapse into hole created (shear plane generated)

Diffusion - if powder bed lifted and dropped. Particles then tumble over each other and mix on particulate basis

37
Q

Tumbling mixer

A

Y-cone blender

Shear and diffusive via a tumbling motion

38
Q

Roller mixer

A

Bottle containing material placed on rotating cylinders

Gentle

39
Q

Agitator mixer

A

Rely on motion of a blade or paddle - like kenwood

Connective and shear

Danger of dead zones if paddle doesn’t involve movement in all part of the mix

40
Q

What is large and small particles mix

A

Smaller will absorb onto the surface of large particles

Important for aerosols

41
Q

Optimal mixing time

A

Too long and the system seperate

42
Q

Variation in particle size

A

Size, shape, density

Particle will behave differently

Similar particles tend to congregate

43
Q

percolation segregation

A

Small will fall through voids

44
Q

trajectory segregation

A

Large will have more momentum and move further distances than small

45
Q

Particle shape effects

A

Spherical particles segregate more readily than non-spherical due to shape and SA:volume
Particles may also change shape during processing so tendency to segregate may also change

46
Q

Mixing times

A

For non-segregated mice the longer the mixin Time the better

For segregating mixes, there is an optimum time after which the rate of segregation exceeds the rate of mixin