Powders Flashcards

1
Q

What is a powder

A

A collection of particles usually 10-100um in diameter

Bulk powder acts as a fluid
Flow isnt completely free

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2
Q

Manufacturing of tablets and capsules will rely on….

A

Flow properties of the drug and excipients

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3
Q

What are flow properties determined by

A

Particle size, shape and particle-particle interactions

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4
Q

A drug must ….

A

dissolve in GIT prior to absorption

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5
Q

Drug dissolution equation

A

Noyes-Whitney

dm/dt = DA(Cs-c) / h

dm/dt is dissolution rate
D is diffusion coefficient
A is the available surface area
cs is the solubility
c is the concentration
h is the diffusion layer thickness

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6
Q

Wh at is a particle

A

Is a single solid entity of a material usually in um size rnage

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7
Q

Nature of powders

A

Crystalline but doesnt mean single crystals

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8
Q

Crystal habit

A

External shape of Crystal - usually refers to single crystals

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9
Q

Monocrystaline systems

A

Have well defined habits - cubic, plates, needles

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10
Q

Polycrystalline systems

A

In practise most systems are poly

Composed of aggregates of micro crystals usually less than 1um

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11
Q

If we looked a a powder particle under a microscope

A

Non-uniform
Porly defines
Crystalline but composed of many tiny crystals bonded together

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12
Q

Complications

A

Individual particles can clump together to form aggregates

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13
Q

What does particle size mean

A

Hard to define
Particles can assume any shape
Each method of size analysis makes assumptions

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14
Q

What does it mean if a particle is monosized or mono disperse

A

Every particle is same size and hence population may be defined by a singular parameter

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15
Q

In practise we need to….

A

define both some sort of average size
and also the distribution around that average

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16
Q

Simplest way of displaying size data

A

Histogram where proportion is plotted against size

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17
Q

Histogram distributions

A

Symmetrical is normal distribution has one peak int he middle
+skewed and - skewed has a peak and tail on either side
Bimodal has 2 peaks

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18
Q

How to put numbers into distribution charts

A

Use the mode

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19
Q

Mode, median and interquartile range

A

Mode = size at which greatest frequency of particles occurs
Median = size at which 50% of particles are larger or smaller
IQ range = rnage between 25% and 75%

20
Q

What is sieve analysis

A
  • Set of sieves with widest mesh at top, finest at the bottom
  • Sieves usually automatically shaken for a predetermined
    period of time (usually around 20 minutes)
  • quick
  • accurate
  • not used often
21
Q

Microscopy to measure size

A
  • Light microscope can measure particles down to about 10 um, scanning electron microscope down to about 100 nm
  • Old fashioned method
  • This is a 2-dimensional technique
  • size and shape
22
Q

Electrical stream sensing one method

A
  • Works on the basis of particles suspended in an electrolyte solution
  • Particles pass through an aperture of known diameter. Electrodes either side of aperture will register increase in resistance as particle displaces its own volume of
    electrolyte
  • measure volume diameter (diameter of sphere with the same volume as particle)
  • used for range of 0.1-1000um
  • quick and easy
  • can cause blockages often
23
Q

Laser light scattering methods

A
  • Use diffraction of light as means of calculating diameter and size range
  • Laser applied to suspension of particles in aqueous or non- aqueous medium
    Two types:
  • large-particle analysers (measure 1-1000 um)
  • photon correlation spectroscopy (for smaller particles, 10 nm – 1 um)
  • rapid and reliable
24
Q

Why is powder flow important

A

• Uniform feed into tableting or capsule filling equipment, leading to uniform weight and mechanical properties
• Ease of handling and transfer of powders

25
Adhesion and cohesion
* Adhesion – attraction between a material and a different material * Cohesion – attraction between a material and an identical material * Cohesive powders do not flow well
26
What is van der walls and wat is it dependant on
Non specific Dependant on area of contact between particles - finer particles are more cohesive
27
Flow of large, small, needle and round particles
Large flow better than small Round flow better than needles
28
Measurements of powder flow properties
1. Angle of repose 2. Bulk density measurements
29
1. Angle o repose
Simple method of pouring powder onto a plate Angle to horizontal measured Powders will flow until the angle of inclination becomes too malleable to overcome cohesive forces >50degrees = poor flow 25degrees = good flow
30
2. Bulk density measurements
Density of powder bed may be used to assess flow Measure bed flow before and after consolidation by tapping it Flow ability measured by hausner ratio Df/Do 1.2 = good flow >1.6 = poor flow When tap the particles get closer together
31
What is flow through hopper
Particle flow through orifice and over time a depression forms in upper surface. Powder falls though the central channel until an empty or dead zone forms. Particles in middle zones flow faster over the outer slower zones
32
What is rat holing and why worry
Problematic as there is danger of it collapsing and leading to sudden flooding. It’s where the particles build up on the sides of the hopper with a channel in the middle Tablet and capsule manufacture are highly dependent on flow form hopper Poor flow means non-reproducible fill and non reproducible dose
33
Why s powder mix important
Need even mix especially when preaparing high potency drugs Segregated mix is a half and half. Ideal mixing is even I and then random mix
34
What is random mix
Probability of finding a type of particle is proportional to total number in mix
35
How to access randomness of mix
Take several samples and measure how many purple squares in each
36
3 mechanisms of mix
Convective - take a portion of material from a pile, move it to another location Shear - powder heap will collapse into hole created (shear plane generated) Diffusion - if powder bed lifted and dropped. Particles then tumble over each other and mix on particulate basis
37
Tumbling mixer
Y-cone blender Shear and diffusive via a tumbling motion
38
Roller mixer
Bottle containing material placed on rotating cylinders Gentle
39
Agitator mixer
Rely on motion of a blade or paddle - like kenwood Connective and shear Danger of dead zones if paddle doesn’t involve movement in all part of the mix
40
What is large and small particles mix
Smaller will absorb onto the surface of large particles Important for aerosols
41
Optimal mixing time
Too long and the system seperate
42
Variation in particle size
Size, shape, density Particle will behave differently Similar particles tend to congregate
43
percolation segregation
Small will fall through voids
44
trajectory segregation
Large will have more momentum and move further distances than small
45
Particle shape effects
Spherical particles segregate more readily than non-spherical due to shape and SA:volume Particles may also change shape during processing so tendency to segregate may also change
46
Mixing times
For non-segregated mice the longer the mixin Time the better For segregating mixes, there is an optimum time after which the rate of segregation exceeds the rate of mixin