material properties Flashcards

1
Q

mechanical property

A

elements of a material that resist deformation

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2
Q

toughness

A

the ability to withstand sudden stress or force

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3
Q

strength

A

the ability to withstand force such as tension compression and shear force

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4
Q

hardness

A

the ability to withstand indentation, deformation or penetration when subjected to a force

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5
Q

elasticity

A

the ability for a material to be deformed and then return back to its original shape

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6
Q

plasticity

A

the ability to permanently deform without breaking

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7
Q

malleability

A

the ability to permanently deform in any direction without breaking

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8
Q

ductility

A

the ability to be drawn out or twisted without breaking

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9
Q

durability

A

the ability to withstand deterioration over time

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10
Q

stability

A

the ability to withstand changes over time

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11
Q

stiffness

A

the ability for a material to resist deformation under its own weight

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12
Q

physical properties

A

elements of a material that can be measured

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13
Q

density

A

how compact the material is
-mass per unit volume

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14
Q

conductivity

A

the ability to conduct heat or electricity

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15
Q

size

A

the dimensions of the material

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16
Q

aesthetics

A

the appearance of the material

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17
Q

optical

A

the ability to absorb or reflect light

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18
Q

joining

A

the ability for the material to be joined with other materials

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19
Q

magnetism

A

attraction to magnetic material

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20
Q

papers

A

-

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21
Q

what gsm makes it a board

A

paper weighing more than 220gsm is a board, these are then measured in thickness not weight. a micron is 1/1000th of a millimetre

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22
Q

copier paper

A

80 gsm
pros - cheap, lightweight, good printability
cons - some mediums smudge more

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23
Q

cartridge paper

A

120-150 gsm
pros - stiff, good for accepting mediums, good printability
cons - expensive

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24
Q

tracing paper

A

60-90 gsm
made by beating the air from the paper to make it translucent
pros - allows you to copy images underneath, strong
cons - quite expensive, not good printability as it is prone to smudging

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25
layout paper
50 gsm pros - translucent so can be used to trace, accepts most media cons - quite expensive
26
bond paper
>50 gsm used for industrial use pros - stronger than copier, durable, high quality surface, cheap cons - has a water mark
27
coated paper
70-300 gsm pros - coated with clay to make a smooth surface, range of finishes eg. matte/gloss cons - relatively expensive
28
boards
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29
folding boxboard
bleached white outer layer - unbleached yellowy middle layer - bleached inner layer Pros - excellent for scoring, accepts print well Cons - not as strong as solid white board
30
corrugated board
2 or more layers of fluted paper between two paper liners Pros - impacts resistant, cheap Cons - looks cheap, not water resistant, deforms under pressure
31
solid white board
thick layer of pure bleached wood pulp Pros - strong, rigid, accepts print well Cons - expensive
32
mounting board
1000-1500 microns thick board with only one side having a colour pros - thick, high quality, strong, rigid cons - expensive
33
foil lined board
laminated with foil pros - strong, retains heat, excellent moisture barrier cons - expensive
34
METALS
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35
ferrous
contain iron
36
mild steel
iron and 1-3% carbon - melts at 1400 c
37
properties of mild steel
tough, ductile, malleable, magnetic, poor corrosion resistance, easily joined
38
stainless steel
steel, 10.5-18% chromium, 8% nickel and 8% manganese - melts at 1400 c
39
properties of stainless steel
corrosion resistant, hard, tough
40
cast iron
iron 2-6% carbon - melts 1200 c
41
properties of cast iron
hard skin, soft core, brittle, corrosion resistant
42
non-ferrous
don't contain iron
43
aluminium
pure metal - melt at 600 c
44
properties of aluminium
malleable, corrosion resistant, ductile, easily machined, good strength to weight ratio
45
copper
pure metal - 1100 c
46
properties of copper
ductile, malleable, dense, good conductor, corrosion resistant, tough, easily machined
47
brass
65% copper 35% zinc - melts at 900/940 degrees
48
properties of brass
harder than copper, easily machined, easily casted, corrosion resistant
49
PLASTICS
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50
thermoforming
once set if heated they can be reformed because there are less links in the chain to be broken
51
low density polyethelene
flexible, tough, excellent chemical resistance
52
high density polyethelene
higher strength to weight ratio than LDPE and harder
53
polypropelene
tough, flexible, excellent fatigue resistance so wont break when bent
54
ABS (acrylonitrile butadiene styrene)
hard, tough, high PH resistance
55
PVC
can be rigid or flexible if plasticiser is added
56
acrylic (polymethylmethacrylate, or PMMA)
easily scratched, brittle, food safe, easily cleaned
57
HIP's (high impact polystyrene)
stiff, lightweight, tough/impact resistant, easily scratched, brittle in UV
58
biopol
lightweight, insulator, degrades over time, can be injection moulded and vacuum formed
59
Thermosetting
once set cant be reheated and reformed because there are too many links in the polymer chains that they burn before the links are broken
60
polyester resin (araldite)
rigid, brittle, chemical resistant, excellent bonding agent
61
urea formaldehyde
rigid, hard, good electrical insulation, glossy
62
epoxy resin
clear, hard, tough, chemical resistance, good joinability, must be mixed with a catalyst to harden
63
acrylic cement
dichloromethane which dissolves the surface of hard plastics and causes them to "weld" together and is used for edge gluing meaning the parts are already together and you run a bead down the joint pros - strong bond and rapid initial bonding cons - messy, relatively expensive and contains volatile organic compounds (VOC's)
64
polystyrene cement
melts the plastic and bonds them together and is good for ABS or HIIP's pros - fast bond and can be applied with a brush so is neater than acrylic cement cons - contains VOC's
65
PVA (polyvinyl acetate)
water based adhesive that soaks into the wood and knits the grain together making a very strong bond pros - strong joint, relatively cheap and water based cons - takes a long time to set and needs to be clamped for a good bond, only works on porous materials and can degrade when wet
66
hot glue
thermo forming polymer that is heated up and pushed through a heated nozzle to increase accuracy pros - very fast and holds most materials for modelling cons - messy and doesn't have strong bond
67
cyanoacrylate glue (super glue)
made of an acrylic resin that sets when it is in contact with moisture and is a single component resin that provides and instant bond pros - has many different viscosities and is strong as well as fast cons - short shelf life, glues skin incredibly fast and can only bond materials that have moisture in them or that moisture can be applied to
68
FABRIC
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69
plain weave (calico)
warp and weft are 90 degrees from each other creating a criss-cross pattern
70
properties of plain weave
stiff, good printability, hardwearing, strong, cheap to produce
71
twill weave (denim)
each weft goes over two or more warp and then only goes over one to make a diagonal pattern
72
properties of twill weave
thick, hangs well, frays, more interesting to look at than plain weave
73
smart material
a material that changes due to stimuli in the external environment such as heat, light electricity, pressure etc.
74
modern material
don't occur naturally but are existing materials that have been altered to improve their properties
75
composite materials
made from a reinforcing material and a bonding agent called a matrix
76
WOODS
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77
hardwoods
often deciduous tress that lose their leaves and take up to 100 years to grow
78
oak
strong, durable, attractive aesthetics, finishes well. expensive, hard to work with, corrodes steel and iron
79
mahogs
dark red/brown in appearance attractive finish, easy to work. expensive, hard to sustainably source, oils cause skin and breathing problems
80
beech
tough, doesn't crack or splinter because it is very stable, hard, expensive, not moisture resistant
81
balsa
light, easy to work. weak, soft
82
jelutong
close even grain, easy to cut and shape. soft and not strong so mainly used for models and moulds
83
birch
regular even grain, easy to work. low resistance to insects and rot used to make plywood
84
ash
strong, tough, flexible, finishes well. low resistance to insects and rot used for steam bending
85
softwoods
usually coniferous and take up to 25 years to grow
86
pine
yellowy in colour very durable, easy to work, reasonably strong but light weight, relatively cheap. can warp and crack and is prone to splintering
87
cedar
natural oils make it resistant to water and fungal growth more expensive than pine and isn't as strong
88
larch
orange colour and fades to silvery grey tough, durable, and water resistant. costs more than other softwoods
89
Wool
Pros - warm, absorbent, breathable, durable Cons - dries slowly, can feel itchy, washes poorly, prone to insect attack
90
Cotton
Pros - cool, absorbent, soft, durable Cons - creases easily, burns, slow drying, shrinks
91
Polyester
Pros - strong when wet or dry, dries quick, soft, hangs well Cons - damaged by acids, low warmth, does not breath, not eco friendly
92
Acrylic fibres
Pros - warm, dries quick, drapes well, durable Cons - poor absorbency, feels stiff, can irritate skin
93
Plain weave calico
Simple cotton cloth, warp and weft criss cross Pros - strong, hardwearing, cheap to make, good background for printing Cons - quality can vary
94
Twill weave (denim)
The weft goes over two or more warp threads to make a diagonal pattern. Denim is blue in the warp and white in the weft Pros - hardwearing, strong, less stiff, hangs well. Cons - frays, thickness makes it hard to use
95
Felted fabric
Wet wool fibres are rubbed to tangle them together and then bonded with heat and pressure Pros - resists chemicals and fire, doesn’t fray, excellent sound insulation, eco friendly. Cons - expensive, doesn’t drape, deforms when wet.
96
Bonded fibres
Fabric is bonded together by chemical mechanical heat or solvents. Pros - doesn’t fray, cheap to produce, retains shape Cons - not strong, weaker when wet, doesn’t drape
97
Warp knitted fabric
Formed by vertical loops like a series of chains, can only be made by machine Pros - stretchy, retains heat, doesn’t unravel Cons - can lose shape, curls at the edges
98
Weft knitted fabric
A single yarn creates interlocking loops across the fabric, if a loop breaks a hole forms and ladders. Can be hand or machine made Pros - stretchy, comfortable, fast to make Cons - ladders easily
99
Chip board
Wood chips are mixed with glue Pros - uses waste material Cons - looks ugly, glue destroys saw blades and tools, surface is very rough, not strong as there is no grain
100
Plywood
Tree trunk is cut into veneers these are layered at different angles and glued while supplying heat and pressure to bond Pros - flat, structurally strong as fibres going in both directions, looks nice as natural grain, resistant to warping cracking and twisting Cons - quite expensive, can deform when wet, edges look rough
101
MDF
Wood dust and fibres are glued together and pressed into flat sheets Pros - uses waste material such as saw dust, cheap, smooth surface with no grain good for finishes, easy to machine Cons - weak when wet, looks cheap, glue clogs up machinery, no structural integrity
102
Grp
Glass reinforced plastic Boat hulls and flooring Pros - easily formed, sand able smooth, colour can be added Cons - fibres cause respiratory problems so requires ppe
103
Cfrp
Carbon fibre reinforced plastic Plastic with free or woven carbon sheets Propellers, body armour Pros - easily formed, sand able smooth, colour can be added, excellent strength to weight ratio Cons - fibres cause respiratory problems so ppe is required
104
Reinforced polymers
Resins are combined with cotton fabrics to make inflammable laminated plastics Gears and bearings and timber substitute for outside Pros - strong, tough, insulator, lightweight Cons - can be expensive
105
Concrete
Cement, aggregate, sand and water and can also have rebar Pros - compressive strength, can last 100 years, rebar increases tensile strength Cons - low tensile/ shear strength, steel corrosion damage, fire and freezing damage
106
Glulam
Laminated wood glued together Construction beams Pros - lighter than steel or concrete, span larger gaps than solid beams, can be curved to shape Cons - requires treatment to be used