L54 - Processing of capsules Flashcards

1
Q

What are capsules like in pharmacy?

A

edible package filled with formulation to produce a unit dose

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2
Q

What are the types of capsules? (2)

A
  • regular capsules (hard/soft gelatin or HPMC)
  • controlled release systems (coated granules/dispersion)
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3
Q

What is HPMC?

A

HydroxyPropylMethylCellulose

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4
Q

What are the uses of hard shell capsules? (3)

A
  • alternative oral dosage form to tablet (may not be first choice due to speed of production)
  • dry powder inhalers
  • fills of alternatives formulation (beads, pellets, semi-solid fills)
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5
Q

What are other uses of hard shell capsules? (4)

A
  • rapid development programmes
  • bulk drug in capsule
  • drugs not suitable for compression
  • binding of other dosage forms for clinical trials
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6
Q

What is gelatin?

A

protein substance commonly derived from collagen in the tendons, ligaments, and tissues of animals

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7
Q

What is gelatin produced by?

A

partial hydrolysis of connective tissues, bones and skin of animals

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8
Q

What are the 2 types of gelatin?

A
  • type A - produced by acid hydrolysis
  • type B - produced by basic hydrolysis
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9
Q

What does gelatin form? and what is it used as?

A
  • strong, transparent gels and flexible films
  • preservative and as jellies in the food industry
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10
Q

What is dipping? (2)

A
  • stainless steel pins are dipped into a solution of gelatin at controlled temps
  • pins withdrawn, rotated and dried
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11
Q

What is the manufacturing of empty capsules? (3)

A
  • hard gelatin - cap and body
  • soft gelatin - manufactured and filled in one operation
  • add plasticiser - make them soft and elastic
  • add colorants and preservatives
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12
Q

What is a dosator? (3)

A
  • dose range - 15-2000mg
  • for filling capsules with continuous machines
  • control fill weight by adjusting powder bed height and dosator pin position
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13
Q

What is hard gelatin capsule formulation?

A
  • uniform capsule filling depends on powder flow
  • diluents - low dose drugs
  • glidant and lubricant - dec friction and improve flow
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14
Q

What is non-powder filling of hard gelatin capsules? (4)

A
  • granules and pellets
  • tablets / multiparticulates
  • semisolids
  • non-aq liquids
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15
Q

What are potential problems with hard shell capsules?

A
  • cross linking
  • embrittlement
  • sticking/solvation
  • leaking
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16
Q

How is cosslinking a problem?

A

gelatin crosslinking between polypeptide chains = insoluble capsule

17
Q

How is embrittlement a problem?

A

water loss to fill material/atmosphere = capsules crumbles

18
Q

How is sticking/solvation a problem?

A

water ingress hydrates capsules = sticky and starts to dissolve

19
Q

How is leaking a problem?

A

poor seal or trapped fill material = leaking

20
Q

What are vegetarian capsules? (3)

A
  • made from cellulosic raw materials
  • meets strict dietary needs of customers
  • formulated from HPMC, starch, pullulan or PVA
21
Q

What are soft gelatin capsules? (3)

A
  • continuous gelatin shell around liquid/semi- solid matrix material
  • capsules formed, filled and sealed in one operation
  • many dif sizes and shaped
22
Q

What compounds benefit from soft gelatin capsules?

A

compounds which are soluble/ dispersible in oil/hydrophilic liquid or combo benefit from formulation

23
Q

What are advantages of soft gelatin capsules? (4)

A
  • dont need to compress - usually poorly compressible at high doses
  • no uniformity/powder flow issues - drug dissolves or dispersed in liquid vol dosed
  • chem stability of drug - oily vehicle protects from ox and hydro
  • self-emulsifying oils inc oral bioavailablity (SEDDS)
24
Q

What are limitations of soft gelatin capsules? (4)

A
  • drugs/excipients contain hich conc of water/gelatin solvents - not incoporated
  • not recommended for o/w or w/o - unstable as water lost from shell
  • surfactants affects capsule seal
  • avoid pH <2.5 and >7.5
25