G- STAMPING Flashcards

1
Q

varied processes that can be applied to sheet metal manipulation

A

STAMPING

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2
Q

sheet metal is placed over a die and then the hole is generated by a descending punch. the sheet with the hole is retained.

A

PUNCHING

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3
Q

the piece of material discarded after PUNCHING

A

BLANK/SLUG

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4
Q

the same process as PUNCHING, but the SLUG/BLANK is retained and the sheet is discarded

A

BLANKING

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5
Q

example of a product that is both PUNCHED and BLANKED.

A

PLAIN or FLAT WASHERS

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6
Q

when punching is performed multiple times in close proximity over a given area of sheet metal. can involve any size, shape, or combination of holes.

A

PERFORATING

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7
Q

Another process for putting a hole of any shape through sheet metal, but it ALWAYS intersects the side of the sheet. often associated with bending operations.

A

NOTCHING

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8
Q

PUNCHING that becomes NOTCHES once the sheet is subsequently sheared.

A

SEMINOTCHING

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9
Q

process that uses subsequent notches to cut out areas of sheet metal (looks like caterpillar bites out of a leaf) mostly performed in workshops or in the field

A

NIBBLING

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10
Q

a process that can cut thin sheet metal without generating chips or shavings; employs ROTARY KNIVES and commonly used by can openers

A

SLITTING

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11
Q

a sheet metal process that combines SLITTING with LOCAL BENDING; creates sheet metal features that are out-of-plane with the surface.

A

LANCING

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12
Q

creates sheet metal features that are out-of-plane with the surface, uses a pointed punch, and results in a FLANGED HOLE and NO SLUG.

A

PIERCING

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13
Q

the sheet metal is between a PRESSURE PAD and a BASE DIE. a WIPING DIE with a rounded corner descends at a specified clearance onto the sheet metal to bend it

A

EDGE BENDING

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14
Q

when permanently deformed, the metal will still flex back somewhat due to the elastic portion of the overall deflection as the forces are removed.

A

SPRINGBACK

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15
Q

LANCING for ventilation

A

LOUVER LANCING

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16
Q

LANCING configurations used as ways to attach sheet metal pieces together

A

ANGLE LANCING and BRIDGE LANCING

17
Q

BENDING or SHEARING can be done on this machine. the WIPING DIE with a sharp corner descends to bend the material into a v-shape

A

BRAKE/ BENDING BRAKE/ PRESS BRAKE

18
Q

process for bending very long lengths of sheet metal; uses a series of rollers to fold the metal strip in a series of progressive stages.

A

ROLL FORMING CONTINUOUS SEAMLESS GUTTER

19
Q

What is one example of an application of ROLL FORMING?

A

CONTINUOUS (SEAMLESS) GUTTER for houses

20
Q

can be added to the edges of sheet metal for the purpose of longitudinal stiffening and to hide a sharp edge

A

EDGE BENDS/FOLDS

21
Q

Three main categories of EDGE BENDS/FOLDS

A

FLANGES
HEMS
BEAD or CURL

22
Q

Three main categories of EDGE BENDS/FOLDS

A

FLANGES (longitudinally stiff, but not in the transverse direction.)
HEMS
BEAD or CURL

23
Q

stiffening options for flat areas (ribs - bed of a pickup truck)

A

BEADS and RIBS

24
Q

the primary process for making soda cans

A

DEEP DRAWING

25
Q

sheet metal is placed in tension and stretched over a properly shaped STRETCH BLOCK.

A

STRETCH FORMING

26
Q

the process that can reduce residual stresses, which keeps fatigue cracks closed.

A

PEEN FORMING/ SHOT PEENING

27
Q

the process necessary to increase the diameter of a tube locally along its length. the THIN-WALLED TUBE is placed inside a split die with an internal cavity such that the walls are unsupported where you want the BULGE to be.

A

BULGING

28
Q

pressurized fluid is used to expand the tube and form the BULGE

A

HYDROFORMED BULGING

29
Q

expanding gas is used to expand the tube and form the BULGE

A

EXPLOSION FORMED BULGING

30
Q

whatever is used to push the material into BULGE shape

A

BULGE MEDIUM