DOCUMENTS Flashcards

1
Q

1. How can you identify an individual, low hydrogen electrode which a welder is already consuming to make a weld?

a. Read the classification numbers printed on the covering near the stub end

b. Ask the welder what it was
c. Ask the welding foreman
d. Perform a chemical analysis

A

1. How can you identify an individual, low hydrogen electrode which a welder is already consuming to make a weld?

a. Read the classification numbers printed on the covering near the stub end

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2
Q

2. How should unopened low hydrogen electrodes be stored before use?

a. In their original, unopened containers, off the floor
b. In tool room cribs, properly labeled, ready for quick distribution
c. In ovens held at temperatures assuring low humidity
d. Anywhere out of the way

A

2. How should unopened low hydrogen electrodes be stored before use?

a. In their original, unopened containers, off the floor

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3
Q

3. What joint fit-up should you insist on?

a. Tolerances specified on drawings or specifications
b. Tight fit of butt joints, to preserve dimensions of weldment
c. Whatever gap comes up, if not obviously too big for welder to span
d. The best that you can get

A

3. What joint fit-up should you insist on?

a. Tolerances specified on drawings or specifications

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4
Q

4. Which welders are allowed to work on a AWS D1.1 jobs?

a. Only those with certification papers from former jobs
b. Only those tested by the fabricator for this particular job
c. Only those certified in accordance with the job specs and appropriate Code
d. Only those you have re-qualified

A

4. Which welders are allowed to work on a AWS D1.1 jobs?

c. Only those certified in accordance with the job specs and appropriate Code

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5
Q

5. How should low hydrogen electrodes out of their containers be stored?

a. In their original resealed containers
b. In holding ovens
c. In open tool cribs
d. In special plastic containers

A

5. How should low hydrogen electrodes out of their containers be stored?

b. In holding ovens

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6
Q

6. How can you as an inspector verify that the specified material is used on the job?

a. Each piece of material used must be properly identified
b. Perform a quick chemical analysis with a field test kit
c. Check the receiving inspection report for the verification of the material
d. Ask the purchasing department what material was ordered

A

6. How can you as an inspector verify that the specified material is used on the job?

a. Each piece of material used must be properly identified

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7
Q

7. If a mill product has imperfections such as splits, tears, or surface irregularities, what action should you as the inspector take?

a. Reject any imperfect materials
b. Check the material specifications to see whether the imperfection is allowable
c. Wait until after the welder finishes the weld before making any judgment
d. Make sure material meets purchase order requirements
e. Both “b” and “d”

A

7. If a mill product has imperfections such as splits, tears, or surface irregularities, what action should you as the inspector take?

E. Both “b” and “d”

b. Check the material specifications to see whether the imperfection is allowabled.
d. Make sure material meets purchase order requirements

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8
Q

8. What authorship is attached to inspection report forms?

a. The inspector’s signature
b. Forms are anonymously presented
c. None is necessary, the forms are owned by the company
d. Chief inspector signatures are all that is required

A

8. What authorship is attached to inspection report forms?

a. The inspector’s signature

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9
Q

9. You have made a numerical mistake on a report form. How should it be corrected?

a. Use a dark pencil so the error can be erased
b. Being an inspector-in-training, my report need not be correct

c. To keep the report legal and credible, cross out the error and add the correct value in ink with initials and date
d. Line out the error, correct the error, initial and date

A

9. You have made a numerical mistake on a report form. How should it be corrected?

d. Line out the error, correct the error, initial and date

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10
Q

10. How are errors in writing corrected in written reports?

a. Crossed out
b. Erased with an ink eraser
c. Entire page of report must be rewritten
d. Line through, correct, initial and date

A

10. How are errors in writing corrected in written reports?

d. Line through, correct, initial and date

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11
Q

11. Who is authorized to sign off ASME data report forms?

a. The Authorized Inspector who performed inspection
b. An authorized keeper of the Code Stamp
c. An officer or manager of the company
d. Any of the above
e. Both “a” and “b”

A

11. Who is authorized to sign off ASME data report forms?

E. Both “a” and “b”

a. The Authorized Inspector who performed inspection
b. An authorized keeper of the Code Stamp

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12
Q

12. Who is authorized to initial individual hold points that have been inspected?

a. The authorized inspector who performed the inspection
b. An authorized keeper of the Code Stamp
c. An officer or manager of the company

A

12. Who is authorized to initial individual hold points that have been inspected?

a. The authorized inspector who performed the inspection

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13
Q

13. Which of the conditions below suggests a weldability problem?

a. One of the welders seems to have inordinate trouble making a sound weld on the grade of steel being used
b. Every Monday, five of the welders make poor welds, but the rest of the week, all goes well
c. One of the welders produces undercut with welding in the vertical position
d. Cracking is repetitive when welding a certain steel alloy
e. None of the above

A

13. Which of the conditions below suggests a weldability problem?

d. Cracking is repetitive when welding a certain steel alloy

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14
Q

14. Which of the following is a welding inspector’s responsibility prior to welding?

a. Check joint fit up
b. Check preheat temperature
c. Check interpass temperature
d. “a” and “b” above

A

14. Which of the following is a welding inspector’s responsibility prior to welding?

D. “a” and “b” above

a. Check joint fit up
b. Check preheat temperature

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15
Q

15. A 1/4” fillet weld is specified on the drawing. When the CWI inspects the weld, it is measured to be 3/8” +/-1/16”. What should be done?

a. Reject the weld for being oversize
b. Accept the weld
c. Ask for an engineering review of the design

d. “b” and “c” above
e. None of the above

A

15. A 1/4” fillet weld is specified on the drawing. When the CWI inspects the weld, it is measured to be 3/8” +/-1/16”. What should be done?

a. Reject the weld for being oversize

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16
Q

16. A fillet weld should be measured using what tolerance?

a. +1/16”
b. +1/32”

c. -1/16”
d. -1/32”
e. No tolerance, unless specified in the job specifications

A

16. A fillet weld should be measured using what tolerance?

e. No tolerance, unless specified in the job specifications

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17
Q

17. Job quality requirements can be found in all but which of the following?

a. Codes
b. Drawings
c. Specifications

d. Text books
c. Standards

A

17. Job quality requirements can be found in all but which of the following?

d. Text books

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18
Q

18. Of the following, which may be considered either mandatory or non-mandatory?

a. Codes
b. Specifications
c. Standards
d. “a” and “b” above
e. All of the above

A

18. Of the following, which may be considered either mandatory or non-mandatory?

c. Standards

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19
Q

19. The job documents which best describe the size and configuration of a weldment is?

a. Codes
b. Standards
c. Specifications

d. Drawings
e. None of the above

A

19. The job documents which best describe the size and configuration of a weldment is?

d. Drawings

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20
Q

20. The type of document which always has legal status is:

a. Code
b. Standard
c. Specification
d. Both “a” and “b” above
e. All of the above

A

20. The type of document which always has legal status is:

a. Code

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21
Q

21. That type of document which describes the requirements for a particular material or component is referred to as:

a. Code
b. Standard
c. Specification
d. “au and “bu above
e. “b0 and 1’CU above

A

21. That type of document which describes the requirements for a particular material or component is referred to as:

c. Specification

22
Q

22. Of the following types of documents, which is the more general type? In fact, the other documents could be considered as more specific types of this classification.

a. Codes
b. Standards
c. Specifications
d. Drawings
e. None of the above

A

22. Of the following types of documents, which is the more general type? In fact, the other documents could be considered as more specific types of this classification.

b. Standards

23
Q

37. How are preheat and interpass temperature usually measured?

a. By observing the change in color of an indicating crayon, infrared thermometer or pill, or temperature-indicating paint
b. By observing the color of the heated metal
c. By using a thermocouple-indicating system

d. All of the above

A

37. How are preheat and interpass temperature usually measured?

a. By observing the change in color of an indicating crayon, infrared thermometer or pill, or temperature-indicating paint

24
Q

38. A welding procedure for alloy steel tanks lists the maximum heat input that may be used. It will be controlled by limiting certain essential variables. A change in which of the following variables does not affect heat input?

a. Current in amperes
b. Voltage
c. Base metal thickness

d. Travel speed

A

38. A welding procedure for alloy steel tanks lists the maximum heat input that may be used. It will be controlled by limiting certain essential variables. A change in which of the following variables does not affect heat input?

c. Base metal thickness

25
Q

39. Which of the following steps to qualify a welding procedure is not automatically performed?

a. Preparation and welding of suitable samples
b. Testing of representative specimens
c. Evaluation of results
d. Approval
e. None of the above

A

39. Which of the following steps to qualify a welding procedure is not automatically performed?

d. Approval

26
Q

40. Who is normally responsible for the qualification of welding procedures and welders?

a. Welder
b. Architect
c. Welder’s employer

d. Independent test lab
e. Code body

A

40. Who is normally responsible for the qualification of welding procedures and welders?

c. Welder’s employer

27
Q

41. Which of the following processes is not considered pre-qualified in accordance with AWS D1.1?

a. Shielded Metal Arc
b. Submerged Arc
c. Short Circuiting Transfer Gas Metal Arc
d. Spray Transfer Gas Metal Arc
e. Flux Cored Arc

A

41. Which of the following processes is not considered pre-qualified in accordance with AWS D1.1?

c. Short Circuiting Transfer Gas Metal Arc

28
Q

42. What is the pipe welding position where the pipe remains fixed with its axis horizontal, so the welder must weld around the joint?

a. 1G
b. 2G

c. 5G

d. 6G
e. 6GR

A

42. What is the pipe welding position where the pipe remains fixed with its axis horizontal, so the welder must weld around the joint?

c. 5G

29
Q

43. What is the pipe welding position where the axis of the pipe lies fixed at a 45° angle?

a. 1G
b. 2G

c. 5G

d. 6G
e. None of the above

A

43. What is the pipe welding position where the axis of the pipe lies fixed at a 45° angle?

d. 6G

30
Q

44. What is the necessary pipe position test for welders who are trying to qualify to weld T, K, Y connections?

a. 1G
b. 2G

c. 5G

d. 6G
e. 6GR

A

44. What is the necessary pipe position test for welders who are trying to qualify to weld T, K, Y connections?

e. 6GR

31
Q

45. If a welder qualifies to weld with an E-6010, electrode, which is an F3 Group electrode, he is also qualified to weld with all but:

a. E-6011
b. E-6012

c. E-7018
d. E-7024

A

45. If a welder qualifies to weld with an E-6010, electrode, which is an F3 Group electrode, he is also qualified to weld with all but:

c. E-7018

32
Q

46. With relation to procedure and welder qualification, what is the most important part for the welding inspector?

a. Watching the welding qualification test
b. Identifying samples
c. Cutting test specimens
d. Testing specimens
e. Monitoring production welding

A

46. With relation to procedure and welder qualification, what is the most important part for the welding inspector?

e. Monitoring production welding

33
Q

47. For most codes, if a welder continues to utilize a particular welding process, how long does his qualification remain in effect?

a. Indefinitely with proper documentation
b. 6 months regardless of number of times the process is used
c. 1 year without additional documentation
d. Indefinitely, if using the process continuously
e. Until he produces a rejectable weld and fails the retest

A

47. For most codes, if a welder continues to utilize a particular welding process, how long does his qualification remain in effect?

a. Indefinitely with proper documentation

34
Q

48. What document describes the requirements of welder qualification in accordance with ASME?

a. ASME Section Ill
b. ASME Section II, Part A
c. ASME Section IX
d. ASME Section XI
e. ASME Section V

A

48. What document describes the requirements of welder qualification in accordance with ASME?

c. ASME Section IX

35
Q

49. Which of the following tests are not normally utilized for procedure qualification testing?

a. Side Bend
b. Tensile
c. Face Bend
d. Root Bend
e. None of the above

A

49. Which of the following tests are not normally utilized for procedure qualification testing?

e. None of the above

36
Q

50. Of the following types of test specimens, which is used by API only for procedure and welder qualification testing?

a. Face Bend
b. Root Bend
c. Side Bend
d. Nick-Break

e. Tensile

A

50. Of the following types of test specimens, which is used by API only for procedure and welder qualification testing?

d. Nick-Break

37
Q

51. In reviewing a production planning traveler on ASME Code job, a welding inspector noticed several prior fabrication and inspection activities have not been signed off. The inspector should:

a. Sign off those prior operations so the shop can proceed with their work
b. Contact the welding shop supervisor for his opinion
c. Assume they had been properly performed and allow the next operation to be performed
d. Verify the prior operations were completed and obtain required “sign-off’ before proceeding with the next operation.

A

51. In reviewing a production planning traveler on ASME Code job, a welding inspector noticed several prior fabrication and inspection activities have not been signed off. The inspector should:

d. Verify the prior operations were completed and obtain required “sign-off’ before proceeding with the next operation.

38
Q

52. A Welding Procedure Specification (WPS) has been qualified per AWS D1 .1 for welding production parts with GMAW process. If a welder were qualified to AWS D1 .1 using FCAW, which statement below would be correct?

a. The welder is qualified to weld FCAW only per the Code, and is not qualified to weld the production part.
b. The welder has welded with GMAW process in the past, qualifying him for production welding with GMAW.
c. The welder has been checked out on the GMAW equipment, allowing him to weld GMAW on production.
d. The welder’s supervisor assigned him to the job, which qualifies him.

A

52. A Welding Procedure Specification (WPS) has been qualified per AWS D1 .1 for welding production parts with GMAW process. If a welder were qualified to AWS D1 .1 using FCAW, which statement below would be correct?

a. The welder is qualified to weld FCAW only per the Code, and is not qualified to weld the production part.

39
Q

53. During a welder qualification test, who should have access to the welding procedure?

a. Welder’s supervisor
b. Welder undergoing test
c. Inspector
d. All of the above

A

53. During a welder qualification test, who should have access to the welding procedure?

D. All of the above.

a. Welder’s supervisor
b. Welder undergoing test
c. Inspector

40
Q

54. A welder qualified to weld in the 2G position is assigned to weld a pipe in the 5G position. When using 5/32” electrode, E-7018, he experienced difficulty in obtaining complete penetration. What should he do to correct the problem?

a. Decrease root face
b. Change position to 4G
c. Qualify for 5G pipe welding first
d. Increase arc length
e. Decrease root opening

A

54. A welder qualified to weld in the 2G position is assigned to weld a pipe in the 5G position. When using 5/32” electrode, E-7018, he experienced difficulty in obtaining complete penetration. What should he do to correct the problem?

c. Qualify for 5G pipe welding first

41
Q

55. The qualification of an AWS Certified Welding Inspector covers the responsibility to:

a. Specify welding procedures
b. Compute allowable stresses
c. Perform radiographic examinations
d. Conduct tests for analysis of base material composition
e. None of the above

A

55. The qualification of an AWS Certified Welding Inspector covers the responsibility to:

e. None of the above

42
Q

56. The selection of production weld samples for testing:

a. May or may not be by random selection
b. May be prescribed by the contract or production specification
c. May be limited to samples selected by the fabricator
d. May be done by the inspector
e. Any of the above

A

56. The selection of production weld samples for testing:

E. Any of the above

a. May or may not be by random selection
b. May be prescribed by the contract or production specification
c. May be limited to samples selected by the fabricator
d. May be done by the inspector

43
Q

57. What can the extreme heat you apply to a weld metal do to some metals?

a. Warp the metal
b. Crack the metal
c. Change its mechanical properties
d. All of the above

A

57. What can the extreme heat you apply to a weld metal do to some metals?

D. All of the above

a. Warp the metal
b. Crack the metal
c. Change its mechanical properties

44
Q

58. The decision to postheat depends on which of the following factors?

a. Composition of the base metal
b. Part thickness
c. Part shape
d. All of the above

A

58. The decision to postheat depends on which of the following factors?

D. All of the above

a. Composition of the base metal
b. Part thickness
c. Part shape

45
Q

59. Steel pipe brought in from below-freezing weather should be ____ _ before welding.

a. Preheated
b. Postheated
c. Welded immediately
d. Deoxidized

A

59. Steel pipe brought in from below-freezing weather should be ____ _ before welding.

a. Preheated

46
Q

60. To prevent some low-alloy steels from cracking after welding, it should be:

a. Postheated
b. Preheated
c. Cooled Rapidly
d. Peened

A

60. To prevent some low-alloy steels from cracking after welding, it should be:

b. Preheated

47
Q

61. If a welder certifies for AWS D1 .1 structural work using the vertical up progression during the vertical test, he is permitted to make vertical down progression welds when:

a. His supervisor instructs him to do so
b. II is convenient to do so
c. For repair of undercut only
d. He re-tests using the vertical down progression
e. “c” and “d” above

A

61. If a welder certifies for AWS D1 .1 structural work using the vertical up progression during the vertical test, he is permitted to make vertical down progression welds when:

E. “c” and “d” above

c. For repair of undercut only
d. He re-tests using the vertical down progression

48
Q

62. If you as a CWI are assigned to perform an inspection of a joint but you cannot get to it at the time it is ready, you should:

a. Have another qualified CWI perform the inspection
b. Hold the job until you can get to it
c. Ask the project manager what to do
d. None of the above

A

62. If you as a CWI are assigned to perform an inspection of a joint but you cannot get to it at the time it is ready, you should:

a. Have another qualified CWI perform the inspection

49
Q

63. Who should fill out the document that the fabricator is to sign?

a. The quality assurance manager
b. The fabricator or the designated representative of the fabricator
c. The welder
d. The manufacturer

A

63. Who should fill out the document that the fabricator is to sign?

b. The fabricator or the designated representative of the fabricator

50
Q

ANSWER SHEET

A