1.2 Performance Characteristics of Materials Flashcards

1
Q

layout paper

A

-thin
-translucent
-smooth surface
USES: sketching, tracing, technical drawing

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2
Q

cartridge paper

A

-off-white
-slightly textured surface
USES: sketching, rendering in pencil, ink & pastel

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3
Q

tracing paper

A

-translucent
-slightly thicker than layout
USES: copying images when sketching

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4
Q

bleed-proof paper

A

-similar to cartridge paper but bleed-proof so colours do not run
USES: spirit-based marker rendering

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5
Q

treated paper

A

-plain paper
-w/ clear binder/dye layer applied to help hold image on surface
USES: photographic printing

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6
Q

watercolour paper

A

-available in absorbent, smooth, hot-pressed or cold-pressed

USES: watercolour painting

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7
Q

corrugated card

A

-carton board outer layers
-corrugated middle layer
-ability to protect against impact
-(also good insulator)
USES: protective packaging, model making, prototyping

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8
Q

bleached card

A

-chemically treated to brighten surface to make suitable for high-quality printing
USES: greetings cards, high-quality packaging

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9
Q

mount board

A

-compressed cotton fibres
-rigid board
USES: presenting artwork, modelling, picture mounting

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10
Q

duplex card

A

-2 layers of paper
-exterior coated to make more water resistant
-gives glossy sheen and waxy feel
USES: food packaging (eg juice), disposable cups/plates

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11
Q

foil backed and laminated card

A

-card w/ polymer film/foil applied
-provides water resistant and/or heat insulating layer
USES: drinks packaging, milk cartons, take-away box lids

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12
Q

metal effect card

A

-high quality card w/ thin metal layer on outer surface
-enhanced aesthetics
-can be embossed
USES: gift boxes & packaging, business cards

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13
Q

moulded paper pulp

A

-recycled paper pulp moulded when wet
-dries to specific shape
-smooth on visible inside surface, rough on outer surface
USES: eco-friendly packaging, egg boxes, fruit packaging

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14
Q

foam board

A
  • two outer layers of card with a foam core
    -good impact resistance
    -lightweight
    -rigid
    -flammable
    USES: modelling, presentation boards
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15
Q

fluted PP sheet

A

-extruded sheet w/ corrugations
-lightweight
-not easy to bend against flute, but easy along flutes
-cheap
-UV degradation, flammable
USES: signs, storage box, portfolio cases

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16
Q

translucent PP sheet

A

-extremely tough
-virtually impossible to tear
-can be scored & bent to form hinge
-UV degradation, flammable
USES: packaging, folders

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17
Q

styrofoam

A

-dense closed-cell foam
-often blue
-can be cut, shaped & sanded with standard workshop tools
-variety of densities
-lightweight
-not biodegradable
-not cost effective to recycle
USES: modelling, formers for moulding & laminating

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18
Q

LDPE sheet

A

-very thin, transparent
-tough
-chemical resistance
-flexible
-flammable, not biodegradable, incineration releases harmful gases
USES: food wrapping, bubble wrap, carrier bags

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19
Q

plastazote foam

A

-closed cell polyethylene foam
-tough
-flexible
-impact resistance
-impermeable to liquids
-expensive
-difficult to sand, contracts w/ heat
USES: swimming floats, pipe insulation, props

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20
Q

cellulose acetate

A

-transparent
-glossy
-cellulose is a renewable resource
-biodegradable
-absorbs moisture
-flammable
USES: cosmetics cases, glasses frames, packaging

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21
Q

polyactide (PLA)

A

-biodegradable
-low melting point
-renewable materials
-expensive
-not very hard or tough
USES: medical implants, disposable cutlery, sports wear

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22
Q

softwood

A

-coniferous trees
> do NOT lose leaves
> fast growing
-cheaper

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23
Q

hardwood

A

-deciduous trees
> lose leaves
> slow growing
-expensive

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24
Q

oak

A
HARDWOOD
-hard & tough
-attractive grain
-weather resistant
-durable
-very heavy
-contains tannic acid (corrodes steel fixings)
-veneers difficult to protect
USES: furniture, flooring, wall coverings
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25
ash
``` HARDWOOD -strong, hard & tough -high elasticity -low density -good shock absorption -not weather resistant -not suitable for polishing USES: tool handles, ladders ```
26
mahogany
HARDWOOD -v hard -v attractive (& expensive) -water & decay resistant -interlocking grain (+ hardness) = difficult to work with USES: indoor furniture, musical instruments
27
teak
``` HARDWOOD - strong, hard & tough -natural oils resist water, acids & alkalis -durable -easy to work with -difficult to glue (natural oils) -expensive -blunts tools USES: outdoor furniture, laboratory benches ```
28
birch
``` HARDWOOD - hard -resists warping -attractive -resistant to decay -stains & polishes well -can crack in dry conditions USES: indoor panelling, veneers ```
29
beech
``` HARDWOOD -tough & hard -does not impart taste to food -steamed (white), un-steamed (pink) -polishes well -odourless -not suitable for outdoor use (absorbs moisture) -heavy USES: chopping boards, tools (mallets) ```
30
pine
``` SOFTWOOD - lightweight -cheap -good elasticity -attractive -knotty so difficult to work with -susceptible to swelling/shrinking -not weatherproof USES: roof beams, interior joinery ```
31
spruce
``` SOFTWOOD - strong & durable - resistant to splitting - inexpensive -lightweight -prone to disease & insect infestations -not weather resistant USES: indoor furniture, contruction ```
32
Douglas fir
SOFTWOOD - stable -good resistance to corrosion & rot -cheap -durable, strong & tough - not very attractive (lacks distinctive grain) USES: plywood construction, joinery & construction work
33
larch
SOFTWOOD - hard & tough -attractive (fades to silver when exposed outdoors) - slower growing & more expensive than other softwoods - durable - decay & fire resistant - heavy - high resin content (difficult to work with) USES: decking, garden furniture
34
cedar
``` SOFTWOOD - can corrode ferrous metals (acidic) - low density - good sound dampening - resistant to moisture - durable -attractive - natural insect repellent - nice aroma -decay resistant -expensive -soft USES: exterior cladding, beehives ```
35
plywood
``` MANUFACTURED BOARD - thin layers of wood placed & glued at 90 deg to each other -compressed to form board (laminated) - always odd no. of layers - strong in all directions -chemical resistance -strong & durable - lightweight -can be made to whatever size -edges must be finished - susceptible to water damage -glue is carcinogenic USES: indoor furniture, structural work ```
36
marine plywood
``` MANUFACTURED BOARD - similar to plywood by gap & void free - uses water & boil proof glue (gives resistance to moisture) - some higher quality also resistant to fungal attack -smooth -impact resistant -whatever size -strong & durable -edges need to be finished USES: boat dashboards & panelling ```
37
aeroply
``` MANUFACTURED BOARD - plywood made from high quality timbre - v thin sheets - light, easy to bend around support frame -strong -cheap -whatever size -durable, pliable, flexible - difficult to cut -susceptible to water damage USES: gliders, jewellery ```
38
flexible plywood
``` MANUFACTURED BOARD - odd number of layers -2 outer layers made from open grained timber- allows flex -bent & glued around former to achieve solid shape -cheap -whatever size -susceptible to water damage -carcinogenic glue USES: laminated furniture, curved panels ```
39
chipboard
MANUFACTURED BOARD -wood chips compressed with a resin (eg urea formaldehyde -cheap -environmentally friendly (uses recycled wood) -light, hard -not water resistant -can be toxic- resin breaks down -unattractive USES: kitchen worktops, shelving & flatpack
40
MDF | medium density fibreboard
``` MANUFACTURED BOARD -compressed wood fibres, sometimes urea formaldehyde resin is added -2 smooth faces -stiff -cheaper than ply -consistent strength -environmentally friendly (recycled wood) -easy to cut (no grain) -whatever size -weak -absorbs water -resin is carcinogenic -doesn't hold screw well USES: model/mould making, furniture ```
41
rough sawn
- direct from seasoning - rough surfaces - nominal sizes instead of accurate
42
PSE | planed square edge
- only one edge is planed accurately - the rest are rough sawn - removed approx 3mm from original nominal size
43
PAR | planed all round
- sides and edges are all planed square - smooth finish - ready to use - approx 3mm smaller all round than nominal size
44
veneer
-decorative covering of fine wood (less than 3mm thick) applied to coarser wood/other material
45
MF laminates
- thin sheets of MF polymer - hard, tough, chemical resistant - decorative covering for chipboard for kitchen worktops etc
46
copper ore = ?
chalcopyrite
47
aluminium ore = ?
bauxite
48
tin ore = ?
cassiterite
49
zinc ore = ?
zinc blende
50
pure iron
``` FERROUS 0% carbon -very soft, can be bent without heating -malleable, ductile -magnetic -easy to shape -inexpensive -rusts USES: wrought iron, used to make alloys/steel ```
51
low carbon steel
``` FERROUS- 0.1 - 0.3% carbon -soft -malleable, ductile -high tensile strength -tough -poor resistance to corrosion -easy to weld w/o changing properties -can bend without breaking -rusts -easily scratched, not very strong USES: cans, car body, nuts & bolts etc ```
52
medium carbon steel
``` FERROUS- 0.35 - 0.5% carbon - harder than low carbon - less ductile than low carbon - malleable - tough - not as brittle as high carbon - rusts USES: springs, gardening tools ```
53
high carbon steel
``` FERROUS- 0.5 - 1.5% carbon - very strong & hard - stays sharp - resistant to wear - can cut low carbon - can chip - rusts - difficult to bend w/o breaking USES: knives, chains, cutting tools, masonry nails ```
54
cast iron
``` FERROUS- 2.5 - 4% carbon - very brittle - low tensile strength - hard outer skin - good compressive strength - doesn't rust (contains silicon) - doesn't soften/distort in hot weather -doesn't need to be painted - poor impact resistance - very heavy USES: disc brakes, machine parts engine blocks, street furniture (bollards etc) ```
55
stainless steel
``` FERROUS ALLOY - contains chrome & nickel - tough & hard - corrosion resistant - difficult to weld - expensive - can be scratched USES: cutlery & kitchenware, sinks ```
56
high speed steel | HSS
FERROUS ALLOY - contains tungsten, chromium, vanadium, carbon - hard & tough - high level of resistance to frictional heat USES: tool blades, drill bits, milling cutters, router bits
57
die steel | tool steel
FERROUS ALLOY - hard - tough USES: blanking punches & dies, extruder dies, fine press tools
58
molybdenum in steel- uses?
- protects from salt water (which causes chloride cracking) - used on boats/yachts - provides elasticity & tensile strength - used in recumbent bikes
59
aluminium
``` NON-FERROUS - malleable & ductile - good thermal & electrical conductivity - corrosion resistant -lightweight - does not become brittle when exposed to low temps -recyclable -tough -expensive - needs special processes to weld USES: aeroplane parts, cans, foil, window frames ```
60
copper
``` NON-FERROUS - highly ductile - very good electrical & thermal conductivity - antimicrobial properties - attractive - expensive - oxidises quickly (turns green) USES: wires & electronics, kitchen pans ```
61
zinc
``` NON-FERROUS - malleable when heated - moderate conductivity - heavy - corrosion resistant (layer of zinc carbonate on surface) - scratches disappear over time - attractive - brittle - weak - low toughness USES: roofing, hot dip galvanising, alloys ```
62
silver
``` NON-FERROUS - ductile, malleable - excellent conductor of heat & electricity - high density - antimicrobial properties - corrosion & oxidation resistant - attractive (lustrous) - expensive - soft (scratches easily) USES: chemical catalyst, medical scrubs etc, jewellery ```
63
gold
``` NON-FERROUS - soft (scratches easily) - ductile & malleable (intricate shapes) - inert (unreactive) - good thermal & electrical conductor - does not tarnish - very attractive USES: jewellery, dental work (eg fillings), electronics ```
64
titanium
``` NON-FERROUS - very ductile - high tensile strength (very strong) - low electrical & thermal conductivity - high melting point - low density (lightweight) - corrosion resistant - expensive - high chemical reactivity USES: joint replacement, aircraft & spacecraft, bikes, laptops, alloys ```
65
tin
``` NON-FERROUS - lightweight (low density) - malleable & ductile - resists corrosion - cheap - soft - low electrical conductivity - weak USES: alloys, foil, solders ```
66
bronze
``` NON-FERROUS ALLOY - copper & tin - highly ductile - good conductor - resists corrosion - attractive - antimicrobial - brittle & weak - soft - expensive USES: bearings, sculpture, musical instruments ```
67
duralumin
``` NON-FERROUS ALLOY - aluminium, copper, magnesium & manganese - hard - malleable & ductile - good conductor - lightweight - resists corrosion - strong - more vulnerable to corrosion (copper oxidises) USES: aircraft, vehicles ```
68
brass
``` NON-FERROUS ALLOY - copper & zinc - good conductivity - low melting point - malleable & ductile - casts well - cheap - resists corrosion - antibacterial properties - prone to tarnishing - soft (scratches easily) USES: boat fittings, ornaments, cast valves & taps ```
69
pewter
``` NON-FERROUS ALLOY - mostly tin with copper & antimony - malleable - low melting point - casts well - cheap - does not tarnish easily - soft - few practical uses (most decorative) USES: tankards, flasks, goblets, candlesticks, trophies ```
70
advantages of alloys over pure metals?
- less expensive (uses small amounts of pure metals) - properties can be manipulated (eg add more copper to increase conductivity) - usually stronger (atomic structure > more difficult for different sized atoms to slide past each other)
71
structure of polymers?
many chains of monomers linked together by > weak intermolecular bonds (van de Waals)- THERMOPLASTICS > covalent bonds (cross-links)- THERMOSETTING
72
difference between thermoplastic and thermosetting?
THERMOPLASTICS > can be melted & reshaped again and again- recyclable THERMOSETTING PLASTICS > cannot be reheated & reshaped- molecules for cross-links- non-recyclable
73
LDPE | low density polyethylene
``` THERMOPLASTIC - very tough - good chemical resistance - weatherproof - low rigidity - some non-recyclable - not as resistant to UV as HDPE USES: squeeze detergent bottles, toys, carrier bags, food wrap film, packaging ```
74
HDPE | high density polyethylene
``` THERMOPLASTIC - weatherproof - tough - good chemical resistance - easy to mould - less flexible than LDPE - flammable - difficult to bond USES: chemical drums, jerry cans, toys, bag for life, buckets ```
75
PP | polypropylene
``` THERMOPLASTIC - good chemical & fatigue resistance - tough - excellent impact resistance USES: rope, folders, folio cases, food containers, medical equipment ```
76
HIPS (high impact polystyrene)
THERMOPLASTIC - cheap (widely used) - tough - good impact resistance - easily machined - reduced electrical properties, increased moisture resistance USES: yoghurt pots, fridge lining, plastic cups, toilet seats
77
ABS (acrylonitrile butadiene styrene)
``` THERMOPLASTIC - tough - excellent impact resistance - chemical resistant - hard - only opaque, poor weathering USES: phone handsets, domestic appliances, casings for electronics ```
78
acrylic (polymethylmethacrylate) (PMMA)
THERMOPLASTIC - tough, hard - good chemical & weather resistance (durable) - can be polished to glossy finish - stiff brittle, scratches easily USES: car light casings, laser cut items, lighting units
79
nylon
THERMOPLASTIC - tough - corrosion resistant - good temperature resistance - low coefficient of friction - high shrinkage when moulded, lack of stability USES: bearings, textiles, cable ties, gears
80
rigid polyvinyl chloride (uPVC)
``` THERMOLASTIC - rigid, opaque - tough, hard - good weathering & chemical resistance - attacked by solvents, easily cracked USES: window frames, external doors, bank cards, gutters ```
81
flexible polyvinyl chloride (PVC)
THERMOPLASTIC - tough, flexible - good weathering & chemical resistance - can be translucent - easily scratched, becomes brittle under UV light (stabilisers needed) USES: hose pipes, cable insulation, inflatable products, imitation leather
82
urea formaldehyde
``` THERMOSET - low cost - easy to use - microorganisms & abrasion resistant - hard - good electrical insulator - heat & water resistant - brittle - limited shelf life, carcinogenic USES: electrical fittings, adhesives, plywood & manufactured boards ```
83
melamine formaldehyde
``` THERMOSET - hard, tough - shrinking & heat resistant - easily coloured - resistant to solvents - self-extinguishing - stain resistant, food safe - affected by concentrated acids & alkalis, not microwave safe USES: picnic ware, decorative laminates, buttons ```
84
polyester resin
THERMOSET - rigid - heat & chemical resistant - cheap - brittle - gives off toxic fumes, strong odour, difficult to mix with other resins USES: castings, lay up process, car parts
85
epoxy resin
THERMOSET - moisture & chemical resistant - impact resistant - rigid, clear, hard, tough - yellows when exposed to sunlight, prone to trapping air bubbles USES: adhesives, crafts, encapsulation of electrical components, pacemakers, aerospace
86
foamant
ADDITIVE | - increase volume & elasticity
87
fillers
ADDITVE - improves strength - decreases cost - adds bulk - usually mineral based
88
stabilisers
ADDITIVE - prevent/decrease rate of degradation - increases lifespan
89
CFRP (carbon fibre reinforced plastic)
``` COMPOSITE - carbon fibres mix with polyester resin - light - corrosion resistant - tough, hard - low thermal expansion - good compressive strength - very expensive - cannot be fixed if dented/cracked - poor impact resistance USES: sports equipment, prosthetics, racing car bodies, fishing rods ```
90
GRP (glass reinforced plastic)
``` COMPOSITE - glass fibres mixed with polyester resin - light - corrosion resistant - tough, hard - low thermal expansion - good compressive strength - brittle, poor rigidity & stiffness USES: boat hulls, pond liner, kayaks, sports car bodies ```
91
tungsten carbide
COMPOSITE - cermet (mixture of ceramic & metal particles) - ceramic tungsten & cobalt metal - hard, tough - high temperature & corrosion resistant - brittle - low tensile strength, difficult to sharpen USES: cutting tools (drill bits etc), lathe tool tips, kitchen knives, rings
92
aluminium composite board
COMPOSITE - aluminium sheets with polyethylene core - light - rigid, tough - malleable - good thermal & sound insulation - good vibration damping - not waterproof - low fire resistance - low resistance to UV (fade & lose shine) USES: soundproofing in cars, buildings etc, signs
93
concrete
``` COMPOSITE - cement powder, sand, aggregate particles, water - high compressive strength - few surface defects - easy to mould - low tensile strength, low toughness - long curing time - high weight compared to strength USES: pathways, beams, driveways, house foundations ```
94
reinforced concrete
``` COMPOSITE - cement powder, sand, aggregate particles, low carbon steel rods, water - high compressive & tensile strength - consistent across structure - fire resistant - expensive - shrinkage - requires formwork until hardens - very heavy USES: buildings, bridge piles & spans, grid floors ```
95
fibre cement
COMPOSITE - cement powder, sand, aggregate particles, steel/polymer fibres, water - lighter than reinforced concrete - hard, tough - good at low temperatures & freeze thaw weathering - expensive - uneven distribution of fibres - steel fibres can corrode - heavy USES: suspended floors, pathways, complex geometric shapes
96
engineered wood (glulam)
``` COMPOSITE - timbre laminates anf MF adhesive - good aesthetics - natural alternative to reinforced concrete - more lightweight than concrete - fire resistant - good structural stability - corrosion proof - susceptible to scratches & dents - not moisture resistant - expensive USES: beams, bridges, domes, arches, rafters ```
97
natural rubber (polyisoprene)
ELASTOMER - high tensile strength - low elongation - hard, tough - electrical insulator - cold, water, certain chemicals resistance - resistant to fatigue from cutting, chipping, tearing - very flexible - not as effective at resisting heat, light, ozone as other rubbers - expensive - grows naturally - has to be exported (global warming) USES: tyres, tubes, hoses, gaskets, balloons, footwear
98
butadiene rubber
``` ELASTOMER - synthetic - tough - excellent wear & thermal resistance against friction - electrical insulator - abrasion resistant - poor chemical & oil resistance USES: tyres, shoe soles, conveyor belts, pneumatic hoses ```
99
neoprene (polychloroprene rubber)
ELASTOMER - synthetic - good thermal, oil, chemical, weather & abrasion resistance - tough - electrical insulator - expensive compared to alternatives with similar/better properties - absorbs water - poor resistance to oxidising acids, hydrocarbons, esters and ketones USES: wetsuits, laptop cases, shock absorber seals
100
silicone
``` ELASTOMER - synthetic - good flexibility at low temperatures - poor abrasion resistance - good thermal, temperature extremes and weather resistance - good lubricating qualities - flame retardant - excellent tensile strength USES: bake wear, cooking utensils, fridge seals, mould making, medical lubricant for prosthetics, tubing for drug delivery system ```
101
corn starch polymer
BIODEGRADABLE POLYMER - natural - high starch vegetables (corn, potatoes, maize) USES: packaging, straws, disposable cutlery, bags, takeaway containers
102
potatopak
BIODEGRADABLE POLYMER - natural - potato starch USES: single use food items (bowls, cutlery, serviettes), packing peanuts, bin bags
103
biopol (bio-batch additive)
BIODEGRADABLE POLYMER - natural - bacteria grown in cultures - additive which promotes degradation, added to thermoplastics USES: film, carrier bags, vending cups, nappies, surgical stitches, pill coverings
104
polylactic acid (PLA)
BIODEGRADABLE POLYMER - synthetic - corn kernels/cane sugar fermented to produce lactic acid then synthesised to produce PLA USES: packaging, single-use bottles, carrier bags, plant pots, nappies, 3D printing
105
polyhydroxyalkanoate (PHA)
``` BIODEGRADABLE POLYMER - natural - bacteria grown in cultures - fully compostable USES: packaging, slow release medication patches, film, screws & bone plates ```
106
lactide
``` BIODEGRADABLE POLYMER - synthetic - fully compostable, water soluble - PLA & cellulose based USES: biomedical applications, slow-release medication, bone repair fixings, detergent washing sachets ```
107
glycolide (lactel & ecofilm)
``` BIODEGRADABLE POLYMER - synthetic - fully compostable - PLA & cellulose based USES: food film, bags, packaging wrap, bin bags, agricultural ground sheet, flower wrap ```
108
synthetic bio-polymers (def)
made from renewable sources but chemically engineered (synthesised) to break down more quickly
109
oxy-degradable polymer (def)
- polymer breaks down when exposed to oxygen | - length of time for polymer to degrade can be 'programmed'- few months - few years
110
photodegradable polymer (def)
- breaks down when exposed to UV light
111
hydro-degradable polymer (def)
- breaks down when exposed to water | - degrade more quickly than oxygen-degradable
112
kevlar
``` MODERN MATERIAL - woven fibre - flexible - very difficult to cut - strong, durable, light - heat resistant - very high tensile strength - absorbent - poor compressive strength - special tool needed to cut & piece it USES: body armour, aerospace, puncture resistant tyres ```
113
precious metal clay
MODERN MATERIAL - clay consistency made up of metal particles - easy to mould - inexpensive compared to solid metals - fragile (like ceramics) USES: jewellery, sculptures, decorative items
114
high density modelling foam
``` MODERN MATERIAL - polyurethane close-cell foam blocks/sheets - lightweight - easy to work with using traditional wood working tools (CNC, sands easily- allow creation of intricate shapes & forms) - absorbent - releases toxic fumes - flammable USES: 3D modelling, prototypes ```
115
polymorph
MODERN MATERIAL - polymer granules that become mouldable at 60 degrees - can be heated in water/with a hair dryer - can be reheated & reformed - easy to work with, light weight - can be drilled & cut when cool - can be used in mould/to create mould - will stick to silicone & other plastics USES: modelling, creating ergonomic shapes, moulds
116
shape memory alloy (SMA) (eg nitinol)
SMART MATERIAL - changes shape in response to change in temperature or electrical input USES: dental braces, self-closing windows, aeroplane wing flaps
117
thermochromic pigment
SMART MATERIAL - changes colour in response to temperature change USES: thermometers, colour change mugs, food packaging, baby feeding spoons, battery charge indicator strips
118
phosphorescent pigment
SMART MATERIAL - absorbs light energy during the day & re-emits it when it is dark USES: fire exit signs, glow in the dark products, night lights, watch hands, compass points
119
photochromic pigment
SMART MATERIAL - changes colour with light intensity USES: welding goggles, reactive spectacles, security markers
120
electroluminescent wire
SMART MATERIAL - thin copper wire coated in phosphorescent material that glows in response to an alternating current USES: glow bracelets, interweaving for clothing, home decoration, outdoor decorative lighting
121
piezoelectric material
SMART MATERIAL - gives off small electrical charge when deformed - increases in size when an electrical current is passed through it USES: airbag sensors, barbecue lighters, musical greetings cards, vibration damping in tennis rackets, pressure sensors