Powder + Mixing Flashcards

1
Q

What is the importance?

A

All solid dosage forms
Content uniformity
Therapeutic efficacy
Patient saefty

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2
Q

What are the challenges?

A

Homogeneity difficult to achieve
Demixing
Overmixing

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3
Q

When is homogeneity especially difficult to achieve?

A

Mixing small amounts into large bulk

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4
Q

What happens in prolonged mixing?

A

Degrades material properties

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5
Q

What are the different types of mixtures?

A

Positive
Negative
Neutral

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6
Q

What is a positive mixture?

A

Mixes spontaneously

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7
Q

What is a negative mixture?

A

Segregates spontaneously

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8
Q

What is a neutral mixture?

A

Neither mixes nor segregates spontaneously

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9
Q

What is a perfect mixture?

A

Completely homogenous

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10
Q

What is a random mixture?

A

Not completely homogenous BUT “close enough”
Ver low content variability
Practically indistinguishable from perfect mixture

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11
Q

What is an ordered mixture?

A

Small particles adsorbed on to larger particles
Components move inter-dependently

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12
Q

What are the mechanisms of mixing?

A

Connective mixing
Shear mixing
Diffusive mixing

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13
Q

What is connective mixing?

A

Mixing between large groups of particles

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14
Q

What is shear mixing?

A

Mixing at interface between large groups of particles

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15
Q

What is diffusive mixing?

A

Mixing within large groups of particles

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16
Q

What are the different types of mixers?

A

Tumbling mixer
Agitator mixer
Shear mixer
Fluidised bed mixer
Static mixture

17
Q

Describe tumbling mixer

A

Rotating vessel contains powder

18
Q

What are tumbling mixers mostly?

A

Shear + diffusive mixing

19
Q

What are tumbling mixers suitable for?

A

Free-flowing powders

20
Q

What is the performance of tumbling mixers affected by?

A

Fill vol = not exceed 50-60%
Residence time
Rotation speed
Inclination of angle of mixer

21
Q

Describe shear mixer

A

High-speed rotating blade split agglomerates

22
Q

What are shear mixers mostly?

A

Shear + diffusive mixing

23
Q

What are shear mixers unsuitable for?

A

Friable materials

24
Q

Describe fluidised bed mixer

A

High speed air stream disperses particles

25
What are fluidised bed mixers suitable for?
Medium density <800 kgm*2 Friable powders
26
Describe static mixer
Particles flowthrough static mixing elements
27
What are static mixers suitable for?
Continuous processing
28
Describe agitator mixer
Low shear rotating paddles move powder
29
What is the Nauta mixer?
Orbital agitator mixer
30
Describe Nauta mixer
Rotating screw in conical vessel Rotates axially + orbitally
31
What must we ensure practically?
Mixer matches material properties Appropriate fill vol + mixing mechanism
32
How do you determine appropriate mixing time?
By monitoring mixture at intervals
33
What does static cause?
Clumping + powder adhesion to mixer
34
How do you dissipate statics?
Earthing mixer Mixing at relative humidity >40% Geometric pre-blending