Maintenance Flashcards
List the 4 weekly checks on that pertain to the engines.
Exercise 3 sea strainers
Check transmission fluid
Check exhaust system
PSS Shaft Seals
List the weekly handheld equipment checks
Scuba lights, 5 gas, night vision monocular, water bottles, TIC, Comms/Recall, boat hooks, handheld radios, search light, dive carabiners, lube all locks, windshield wipers, forpeak,
What brand of zincs are used for boat 3?
Sea Shield brand
How many shots of grease per zerk?
2 shots
When are the zincs checked?
Monthly
How many zincs are located on boat 3?
26
Where are the zincs located on boat 3 that are below the water?
2 hull
1 seachest
1 per propeller (2)
What are the forms used for weekly and monthly checks? Where shall those forms be kept?
Weekly 973, 973B (boats)
Kept in book 55 OR the appropriate apparatus logbook
How long do we keep these forms??? 1 month fron last entry
During weekly and monthly checks (what forms are these?) how does the member mark the forms? Also, how long do we keep these forms form?
F-973 (weekly) F-973B (FireBoat weekly)
If check is “ok” use initials
If check is not “ok” entry shall be made into station F-2 with the F-2 page number entered into the column along with initials
Keep for : 1 month after last entry
What form is used for bi-monthly records?
How long do we keep these forms for?
F-377
Keep for 1 year - also states last 6 copies, which is 1 year
An F-377 is used for what reports and records ? When shall this report and recorded form be filled out?
Bi-monthly maintenance
Completed during the first 2 weeks of the month.
According to F-377FB schedule, how many caterpillar 3126B air cleaners are there? When are they serviced?
2 per drive engine …. 4 total
They are serviced 704D - 6 months
According to bi-monthly maintenance schedule, F-377FB when is the Cummins engine air filter changed?
Annually
Preventive maintenance 704 DM- Coolant systems
coolant, hoses, and thermostats are changed how often on drive engines and pump engine?
Drive engines are every 3 years
Pump engine is every 4 years
Drive belts and deflection allowances for both the Caterpillars and Cummins motors are what?
Caterpillar : see manual pg 78 and update with a number
Cummins : 3/8 to 1/2
The Cummins and Caterpillar engines belt tensioners and bearings are all checked when? When are the belts replaced?
They are checked annually
Trick question : only the drive engine belts are replaced every 4 years
What is the recommended replacement time for the “packless sealing system” on the drive lines?
6 years - normally will be scheduled at haulout
Preventive maintenance : drive engines, how many fuel filters are there? Where are they replaced?
Same for pump engine, how many, when are they replaced?
Drive engines : 2 fuel filters, racor and engine mounted - 6 months
Pump engine : 2 fuel filters, racor is 6 months , engine mounted filter is annually
transmission fluid in the drive engines when is it changed, how much?
annually
5 quarts
What type of check is this, daily, weekly, monthly or annually:
removing both port and starboard electrical vent covers in the lower cabin and inspect wiring, hydraulic hoses, defroster hoses, clamps and connections?
Bi Monthly F-377FB
When do you check the remote drive engine ignition switches for loose wires and mounting bolts?
Bi Monthly F-377FB
Please explain what F-704D and F-704DM are. Where are they kept, how long are they kept for?
704D - is member doing maintenance themselves on boat
704DM - is mechanic doing maintenance on the boat
704D - keep last 6 copies IN LOG BOOK
704DM - keep indefinitely
Monthly checks can be broken down into 3 categories, Equipment, Zincs/batteries and lube/filters.
Go over Zincs/batteries
***** need to confirm these numbers as there is conflicting information
Equalize batteries
Hull zincs - 7 - 3 suction, 2 swim step, 1 sea chest
Engine zinc - 21 - 8per drive, 3 pump, 2 hydraulic cooler
Propeller shaft zincs - 2
Lubing zerks, equalizing batteries, mini radiacs, cleaning canteens, checking zincs, dry chem, radios, equipment line, checking fuel tank for water and contaminants are all examples of weekly or monthly checks??
Monthly
Form - 704 D is what? Tell me what it is and what it contains?
F-704 D is the form used for maintenance and lubrication check record. It’s broken down into this
3 month / 6 month / annual
The small FireBoat 3 month maintenance and lubrication check record is found on what form? What are the 3 month checks preformed?
F-704 D
- Lube/operate all spray tips and shut off butts
- remove hose, lube couplings, reload bed
- inspect rudder feedback unit, lube ball joint
- check/clean “cadet” cabin heater
F-704 D - Maintenance and lubrication check record 6 month checks consist of what?
March and September checks
*Change fuel filters on drive engines - 2 fuel filters ,
*3 racor fuel elements
*grease fire pump bearing - 3 shots of grease
February and August checks
*drive engines oil change - not filters
*drain drive engines after coolers
*clean port/strbd cat crankcase breathers
*cleans port/strbd cat air filters
* remove and air dry chain/rode, clean locker and check windlass mounting studs/nuts
Oil capacity for each drive motor is what?
6.6 gallons / 26.4 liters
Oil is 15w-40 multigrade
Form - 704D annual checks. What are they?
*transmission oil
*CCV fumes disposal filters
*cummins air filter
*cummins oil and filter
*cummins fuel filter
*drive engine oil filters
*hydraulic system filter
Transmission oil capacity for drive engines is what?
Cummins oil and filter capacity is what?
5 quarts - 40w
2.75 gallons
Form 704D and Form 704DM are the 2 forms used for maintenance. Who fills out which form? What is the year cycle of F-704DM?
F-704D is member performed
F-704DM is performed by the mechanic and is on a 4 year cycle
what is the period of retention for F-704D and F-704DM
704D is the last 6 copies = last 6 years
704DM is INDEFINITELY
F-704DM annual maintenance includes what checks?
inspect/clean cat turbo chargers
Check cummins tensioner bearing
Check cat tensioner bearings - these are replace every 4 years
F-704DM two year checks consist of what checks?
Adjust cat engines valve lash
Replace cat raw water impellers
Adjust cummins engine valve lash
Check cummins turbo charger
According to F-704DM when are the cat tensioner bearings replaced?
4 years
F-704DM what are the 3 year checks?
Change cat engines coolant and all hoses
Test/clean cat aftercoolers
Test/clean cat heat exchangers
Replace cat thermostats
F-704DM what are the 4 year checks? What do they consist of ?
Change cummins engine coolant and all hoses
Replace cummins raw water pump impeller
Replace cummins engine thermostat
Test/clean cummins heat exchanger
Replace cat tensioner bearings
The following are part of what form and are performed at what yearly cycle?
inspect/clean cat turbo chargers
Check cummins tensioner bearing
Check cat tensioner bearings - these are replace every 4 years
Annual 704DM checks
The checks are found on what form and performed when?
Check cummins turbo charger
Adjust cummins engine valve lash
Adjust cat engines valve lash
Adjust cat engines valve lash
Replace cat raw water impellers
F-704DM - two year checks
The following are done at what intervals and can be found on what form?
Test/clean cat heat exchangers
Replace cat thermostats
Change cat engines coolant and all hoses
Test/clean cat aftercoolers
704DM three year checks
Tell me where the following checks can be found and what cycle are they performed?
Test/clean cummins heat exchanger
Replace cummins raw water pump impeller
Change cummins engine coolant and all hoses
Replace cummins engine thermostat
Replace cat tensioner bearings
704DM - every four years
Bi-monthly (F-377FB) are preventive maintenance forms to be completed during the first _____weeks of the appropriate month in accordance with the schedule for heavy apparatus, for example, feb, April, june, august, October, December.
2 weeks
When filling out a F-377FB , items that are in good condition and not in need of service, repair, etc shall be marked with an _______in the designated column.
“Ok”
Reports and records : apparatus and equipment record checks for the weeklies and monthlies are under what form?
The forms shall be keep where?
973 - weekly
973B - monthly
Book 55 or the logbook
When filling out a weekly record check (973) or a monthly check (973B) how do you fill out the form?
If the check is ok, the initials of the member shall be entered into the appropriate column.
Exception to this is for the Co2 extinguisher. Enter the weight instead of initials .
Check transmission oil level every ______hours of engine operation.
10 hrs
Typical oil pressure on caterpillar engines is what at idle/startup according to daily checks?
60 psi
The daily check sheet states that max engine oil temp on caterpillar engines at rated speed wit ha full load is ______degrees.
220 degrees
Daily checks sheets states the jacket water coolant temp range is ____ to _____ degrees with a max of _______
189 -208
Max 216