Design & Specification - OFS Flashcards

1
Q

What are the British Standards for pitched roof works?

A
  • BS 5534: 2014 – Slating and tiling for pitched roofs and vertical cladding
  • BS 5250: 2011 – Code of practice for condensation control in buildings
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2
Q

What was the 2018 update to BS 5534?

A
  • Ensure underlays are installed with a maximum drape of 15mm
  • Avoidance of underlay exposure for more than a few days during installation
  • Checking of underlay zonal classification label
  • Standard states this may not be suitable for roofs on historically or architecturally important building.
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3
Q

OFS - What did you specify for pitched roof renewal?

A
  • Marley vapour permeable membrane with BS 5534 25x38 treated battens
  • Acme clay classic plain tiles – hung on 2no. nail fixings (aluminium – do not rust)
  • Double course to eaves and ridges
  • Tile & half’s to alternate courses at abutments and verges
  • Marley 10mm eave vent system to eaves
  • Marley dry vented ridge system with segmental ride
  • Code 4 lead soakers, code 5 cover flashing to abutments
  • Code 5 lead flashings to chimneys and back gutter
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4
Q

Why was this considered over refurbishment/localised tile repairs?

A
  • Pitched coverings were approx. 25% patch replaced – safe assumption that the system is failing, and roof tiles need to be replaced in their entirety
  • Health and safety incident whereby a roof tile slipped into the courtyard – assessment made of condition of existing battens / tiles
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5
Q

What were the existing roof coverings?

A
  • Tile coverings
  • Flat roofs – concrete, asphalt, rubble / liquid membrane
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6
Q

What type of pitched roof was it?

A
  • Mansard & pitched – 1898 Victorian building
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7
Q

What was the pitch, what head lap did you specify?

A
  • High pitch with 65mm head lap
  • Pitch was between 48-51 degrees
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8
Q

Did this incorporate additional insulation?

A
  • Yes – incorporated insulation at loft level (not rafter) to achieve 0.16 U-value due to consequential improvement
  • Insulation – Knauf loft roll 44 270mm insulation
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9
Q

What are the types of roofing underlay?

A
  • Breathable & non-breathable
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10
Q

What is the difference between a breathable and non-breathable underlay, and when would these be used?

A
  • Non-breathable are non-permeable (e.g. bituminous or polypropylene)
    o Most cost effective and functional
    o Low level (eaves) and high level (ridge) ventilation systems
    o Locations where roofs require counter-battens to ventilate the batten void
  • Breathable (low resistance) – lightweight, durable, easy to install
    o Vapour permeable – used as roof ventilation but must be used with high-level ventilation according to BS & NHBC
    o Vapour and air permeable
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11
Q

What are the British Standards for roofing underlay?

A
  • BS 5534
    o Ensure underlays are installed to max 15mm drape – prevents transfer of wind loads (ballooning) roof covering
    o Avoid leaving underlays exposed – over exposure to UV light or freeze/thaw could lead to degradation of underlays – underlays should not be exposed for more than a few days
  • BS 5250
    o In case of LR vapour-permeable underlays, designers must ensure manufacturer’s stated water vapour resistance values are suitable for application
    o These underlays should comply with BS EN 13859-1
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12
Q

What did you specify for the window replacement?

A
  • Window schedule, corresponding to numbered windows on elevations and plans.
  • This corresponded to a tabulated schedule setting out the window, openings, materials, sizes and profile
  • Specified timber sash, double glazed units, with sliding mechanism, window restrictors, fitch sash window lock
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13
Q

OFS - Was any statutory permissions required?

A
  • Building Control
  • Planning permission – was enquired, and a meeting with planning officer was arranged – was advised spec was in line with regulations so no planning permission required
  • Windows – self certification
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14
Q

What was the cause of the parapet wall cracking?

A
  • Rainwater goods original – not wide enough to accommodate more rain
  • Caused breakdown of asphalt roof coverings & walls – water ingress internally
  • Corroded steel filler joists which expanded their volume and pushed brickwork outwards
  • Significant cracking
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15
Q

Describe the specification for the parapet wall rebuilding

A
  • Remove soldier course across all elevations down to creasing tiles, keep intact bricks for reinstallation – any defective bricks replaced with matching
  • Remove creasing tiles and mortar and dispose
  • Take down brick courses to 2no. courses beneath cracking
  • Rebuild brickwork using NHL 3.5 mortar, with the same or matching bricks
    o Provisional rate allowed for, for each parapet wall section
  • Install new creasing tiles & soldier course with NHL 5 mortar and mechanical fixings
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16
Q

How did you specify the overlaying of the flat roof coverings?

A
  • Ensure building remains watertight at all times – areas of the roof remained in a single day must be done so ensuring the provision of night joints
  • Heat up lumps, rolls, blisters, cracks, etc. in asphalt and iron out to provide a smooth surface
  • New 3-layer waterproof system to be installed with insulation
  • New system incorporating new internal gutter channels using lead chutes linking to existing cast iron rainwater goods
  • In accordance with the manufacturer’s specification
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17
Q

How did you specify the replacement of the flat roof covering?

A
  • Ensure provision of night joints
  • Top hat scaffold required
  • Strip asphalt from roof, including to upstands and main roof field down to concrete deck
  • Break out clinker concrete slab & safely remove filler joists
  • Install new timber joists (75mm x 220mm) at 600mm centres, ensure for hard packing e.g. slates or tile to bed into mortar in brickwork
  • Joists placed on fixed wall plate bedded into mortar on top of the inner skin and strapped using galvanised holding-down straps
  • Install roof deck of exterior grade 18mm plywood, embedding into brickwork
  • 3-layer waterproof system with 130mm insulation to achieve 0.16W/m2K U-value
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18
Q

What advice did you give prior to specifying the works to ensure the health and safety of the leaseholders?

A
  • Discussed site compound with the tenants – it was agreed to have this on the pavement at the front of the building
  • Tenants required access to the rear for fruit and veg packing business
  • Safe access for fire escape allowed at rear
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19
Q

How did you specify repairs to cracking?

A
  • Installation of helical bars – threaded bars embedded into mortar joints
  • Rake out or cut slots into horizontal mortar beds minimum 500mm either side of crack
  • Clean slots and thorough soak substrate within the slot
  • Inject a bead of resin along back of the slot
  • Push helical bar into grout to obtain good coverage
  • Use further bead of resin over exposed bar, finishing 12mm from face
  • Repoint mortar bed and make good vertical crack
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20
Q

What does NHL mortar number show?

A
  • Mean compressive strength after 28 days – mega pascals
21
Q

How did you specify the render replacement?

A
  • Contractor to undertake tap test with CA in attendance to assess bonding of existing – remove all loose render
  • Hack off blown sections, cut back to brickwork, form square undercut edges
  • Rake out brickwork joints to provide a key
  • Apply 12mm scratch coat of lime mortar to smooth contours of the wall, leave to dry 5-7 days – NHL 3.5 x 2 coats
  • Apply levelling coat not exceeding 12mm, scrape back with straight edge to level surface, leave to dry NHL 3.5 x 2 coats
  • 5-7mm finishing coat, progressively thinner / weaker lightly rubbed to achieve smooth finish – NHL 3.5 x 1 coat
  • Requested provisional sqm quantities from the contractor
  • Incorporate a mesh behind render to key onto brickwork
22
Q

OFS - How did you propose to rebuild the parapet walls?

A
  • Protect internal rooms an ensure no water ingress – top hat scaffold
  • Remove soldier course down to top layer of brickwork
  • Remove creasing tiles and mortar
  • Carefully take down brick courses to an acceptable level – i.e. a safe level that is structurally sound
  • Install new brickwork to match similar – key in with matching mortar – NHL 3.5
  • All soldier course brickwork to be mechanically fixed and installed using NHL 5 mortar
23
Q

Parapet walls – how are they constructed?

A
  • Double skin brickwork with lime mortar
  • Creasing tile beneath soldier course
  • Engineering bricks on top soldier course, mechanically fixed
  • OR – concrete coping stones onto top brickwork course, mechanically fixed
24
Q

How are coping stones mechanically fixed?

A
  • Each coping stone drilled to accommodate 6mm pins, holes drilled 20mm from bottom of cope, at least 60mm from the sides using 7mm masonry drill
  • Place coping stone onto wall, mark out where holes must be drilled on wall to secure bracket
  • Drill holes using 8mm masonry drill, the fit mechanical plugs – brackets then screwed into position with stainless steel screws, resin bond pins into the holes
  • Coping stones fitted to allow for 10mm mortar joint
  • Coping stones installed with drip channel on the underneath each side, at least 30mm away from wall
25
Q

OFS - How did you propose to rebuild the flat roofs?

A
  • Break out and strip asphalt from roof and upstands
  • Break out clinker concrete slab
  • Safely remove filler joists
  • Install insulated timber joists (75mm x220mm), 600mm centre, fix into new brickwork using hard packing such as slate to bed into mortar
  • Joists placed onto timber wall plate bedded into the mortar and strapped down
  • Ensure joists have minimum bearing of 90mm and provide restraint straps at 2m centres where joists run parallel to walls
  • Install exterior grade plywood deck 18mm thick
  • New waterproof system – 3layer with insulation
26
Q

What is the minimum required fall of the flat roof?

A
  • 1:80 (0.72°)
27
Q

OFS - What codes of lead flashing are there?

A
  • Code 3: 1.32mm thick, 14.97kg/m2 – used for soakers
  • Code 4: 1.80mm, 20.41kg/m2 – apron flashing, valley gutters, dormers
  • Code 5: 2.24mm, 25.40kg/m2 – flat/pitched roof flashing, dormers
  • Code 6: 2.65mm, 30.10kg/m2 – as above, not used for soakers or vertical cladding
  • Code 7: 3.15mm, 32.72kg/m2 – most durable for pitched roofs
  • Code 8: 3.50mm 40.26kg/m2 – used on flat roofs parapets, valleys, not suitable for flashing
28
Q

OFS - What treatment / repairs to the steel joists was considered?

A
  • Vacuum injection of resin – encapsulates steel beams and protects against future corrosion
    o A – allows concrete to stay in place – non-invasive
    o A – quick to apply and cure
    o D – concrete was severely cracked so removal of defective concrete only option
  • High-pressure water jet to blast off the corrosion
    o A – easy to use
    o D – not necessarily powerful enough to remove tough corrosion layers
    o D – causes a lot of water spillage – not suitable for internal use
  • Sand blast to remove corrosion
    o A – easy, efficient and time-saving over sanding
    o A – powerful, able to remove tough layers of corrosion
    o D – can cause a lot of dust / air pollution – not suitable for internal use, generally very messy
    o D – can cause injury due to rebounding materials
  • Chosen repair – sanding / cleaning to ST2 standard using thorough scraping with a wirebrush and cleaned with vacuum cleaner
    o Why – exposed section was relatively small, less costly and corrosion not significant enough to warrant sandblast or pressure jet. Once completed, specified to coat steel in paint to provide barrier against future moisture
    o What is ST2 – “thorough hand cleaning” surface free from visible oil, grease, dirt, rust and paint coating.
29
Q

OFS - What are other ST types of cleaning?

A
  • Blast cleaning:
    o Sa 1 - Light blast cleaning – jet passes rapidly over surface to remove loose mill scale, rust
    o Sa 2 – thorough blast cleaning – jet passed over long enough to remove all mill scale and rust and practically all foreign matter. Surface then cleaned with vacuum, clean and dry compressed air or a clean brush
    o Sa 2.5 – very thorough blast cleaning – mill scale, rust and foreign matter removed that only remnants appear as shades. Surface then clean with vacuum
    o Sa 3 – blast cleaning to white metal – jet removes all mill scale, rust and foreign matter. Surface cleaned with vacuum cleaner leaving uniform metallic colour
  • Manual scraping / wirebrushing
    o St 2 – thorough scraping with hard metal scraper, removing all scale, rust and foreign matter. Cleaned with vacuum, leaving faint metallic sheen
    o St 3 – extremely thorough scraping, surface prep for St 2 but more accurate. Surface should have pronounced metallic sheen
30
Q

Internal / external paint differences?

A
  • Interior paint is formulated to allow cleaning and resist staining & made with chemical safer for breathing
  • Exterior paint – made to survive inclement weather, resisting mould, mildew, fading, cracking, chipping etc. and is more flexible
31
Q

What are the differences in paint?

A

Internal Paint
- Flat matt emulsion – smooth, velvety and helps to hide imperfections of poor condition walls
- Silk / Satin – mid-sheen finish, slightly polished and reflect light silk = walls, satin = woodwork
- Eggshell – sits in between matt and silk, looks similar to an eggshell finish
- Gloss – shinier finish, reflects a lot of light, good for paler colours
Application – internal paint
- Clean and dry all walls, ensuring free from dust, loose flakes or paint and grease – use sugar soap and rinse before drying
- Fill small holes / cracks with filler
- Apply mist coat (15-25% water with paint) to plasterboard / lining paper to seal to the surface
- For gloss – sand down surface and wash before applying primer coat
- Stir paint thoroughly
- Apply with 2no. coats and wait to dry

External paint
- Masonry paint – formulated with acrylic resin, adhering to many surfaces
- Weather protective against rain, hail, ice or sunlight, protecting the brickwork
- Stops moisture from travelling through the brickwork and causing damp internally
Application – external paint
- Free surface of stains, oil, mud, ice, frost, moss, mould, etc.
- Do not apply during inclement weather – too cold and frost, rain can prevent treatment from drying, too hot and warm weather can stop paint from adhering to surface
- Start applying paint from corner edge and work outwards
- Stick to manufacture’s instructions

32
Q

Dry film thickness – what is it? Why measure it? How do you measure it?

A

Dry film thickness – what is it? Why measure it? How do you measure it?
- What: thickness of a coating as measured above a substrate, measured on cured powder coatings at ambient temperature
- WHY: ensure the coating meets:
o Desired look
o Requirements for performance – adhesion, flexibility, impact resistance
o Industry standards
o Warranty requirements – DFT specification integral to obtain warranty
o Process control and efficiency targets
- How: use of electronic DFT gauges
o Emply a magnetic eddy current or ultrasound
o Gives readings in micrometres (µm)– typically of 50-100µm

33
Q

What are some concrete rectification methods?

A

Honeycombing
- Caused by harsh dry mix or non-cohesive mix of watery consistency, improperly placed and not properly consolidated
- Repair by removing defective concrete, replacing with good concrete of appropriate mix

Air pockets and bolt holes
- Formed due to excessive amount of form oils or use of over-sanded mixes
o Form oils = air bubbles stick to surface
o Over-sanded mixes = more difficult for bubbles to escape upward through mortar
- Air pockets can be filled by dry pack mortar

usting
- Presence of excess clay / silt in concrete mix and excess water
- Premature floating & trowelling bring excess of fine materials and water to surface to produce soft cement paste causing dusting
- Spreading dry cement on concrete surface for early finishing causes dusting
- Surface treatment with magnesium or zinc fluosilicates or sodium silicate solution will harden surface and reduce dusting

Cracking
- When very deep, can cause concrete to be unsafe
- Due to: improper mixes, insufficient curing, omission or expansion and contraction joints, use of high slump concrete mix
- To prevent cracking, use low water:cement ratio, maximise coarse aggregate, avoid using calcium chloride admixtures

Crazing
- Formation of closely spaced shallow cracks in uneven matter
- Occurs due to rapid hardening of top surface of concrete due to high temperature, or if mix contains excess water content, or insufficient curing
- Prevented by proper curing, dampening sub-grade to resist absorption of water from concrete, providing protection to the surface from rapid temperature changes

Blistering
- Formation of hollow bumps in different sizes on surface due to entrapped air under finishes concrete surface or excessive evaporation of water on top of the surface
- Can be caused due to excessive vibration of concrete mix or presence of excess entrapped air in mix due to improper finishing
- Prevented by using good proportion of ingredients in concrete mix, covering top surface
- Float concrete a second time and allow appropriate time to cure or flattening trowel blades

34
Q

What does locally listed mean?

A
  • Locally listed is a building of importance in the local context due to its architectural or historic interest or townscape group value by the council
35
Q

What is a listed building?

A
  • Marks and celebrates a building’s special architectural and historic interest, bringing it under consideration of the planning system to protect it for the future
  • All buildings built before 1700 and like original condition are likely to be listed
  • Most buildings between 1700 and 1850
  • Careful consideration for building after 1945
  • Listed building consent must be applied for in order to make any changes to the building which might affect its special interest
36
Q

How are listed building graded?

A
  • Grade I buildings are of exceptional interest, 2.5% of all listed buildings ]
  • Grade II* buildings particularly important, of more than special interest – 5.8% of listings
  • Grade II – buildings are of special interest – 91.7% are in this class
  • Estimated around 500,000 listed buildings
37
Q

Why was a timber frame used over steel or traditional construction?

A
  • Quick construction time
  • Manufactured off site, quality control etc. no on site cutting or storage
  • Lower embodied energy
38
Q

How did you select the joists and centres for Roof 1?

A
  • C24 is strongest and for external uses
  • Centres – checked the NHBC guidelines which advises:
    o Minimum centres of 450mm for 15mm deck
    o Minimum centres 600mm for 18mm deck
  • Selected 400mm centres due to potential future loading of roof
  • Checked all proposals / measurements with structural engineer before proceeding
39
Q

What is the difference between C16 and C24?

A
  • Used to grade softwood, under BS EN 338
  • C24 can take a higher point load and has fewer, and smaller knots in the timber
  • Timbers are evaluated after being kiln dried to 20% moisture content
40
Q

How were the joists supported?

A
  • Timber joists fixed into new brickwork, ensuring for hard packing (e.g. slates or tiles) to bed into the mortar
  • Fixed onto internal timber wall plate bedded into mortar on top of the inner skin using galvanised holding-down straps using M10 steel bolts
41
Q

How did the contractor carry out the joist & deck installation?

A
  • Joists as before
  • 70mm timber firings
  • Deck fixed onto joists using screw fixing of 53mm allowing embedding into joist of 35mm
  • Minimum fastener edge distance 8mm
  • Minimum bearing distance 18mm
  • Panels fastened to joists at 300mm centres
42
Q

What was the roof build-up?

A
  • 48x220mm timber joists
  • 70mm firings
  • 18mm plywood deck
  • VCL
  • 120mm PIR insulation
  • Underlay sheet
  • Cap sheet
43
Q

How did you select the specific felt system?

A
  • Checked requirements in Approved Document L (conservation of fuel and power) to ensure U-value met
  • Selected 3-layer system for full waterproofing – incorporating VCL, underlay and felt cap sheet
  • Felt chose for ease of installation, allowing to chase into parapet brickwork
44
Q

What is PIR Insulation?

A
  • Polyisocyanurate (poly-iso-cyanurate)
  • More efficient than PUR insulation
  • A type of rigid board insulations, sandwiched between aluminium foil facing
45
Q

What is PUR?

A
  • Polyurethane
46
Q

Did you check any specific certification?

A
  • Adhered to Approved Doc L – 0.16 U-value
  • For installation – checked Safe2Torch guidelines, hot works permit when on site
  • Ensured appropriate edge protection present for installation
  • Specified a 25-year insurance backed guarantee was in place
  • Building regulations sign off
47
Q

How was the U-value calculated?

A
  • Provided by IKO, the manufacturer of the roof coverings and warranty provider.
48
Q

What type of plywood did you specify? Why?

A
  • 18mm plywood
  • Class II (Humid use) – Structural EN 636-2 S, grade
  • Protective against potential water ingress, for use externally
  • Plywood is covered by roof covering, but still at risk of wetting