Business Analysis and Problem Solving

Question 1

Energy costs in your operation are running 40% more than projected. A quick analysis shows the increase involves your natural gas bills. No changes have taken place in basic operating methods—no new machines, no additional shifts, etc. Utility rates have not increased. You have eliminated the possibility of wasteful energy consumption in the office, and have determined the problem is in the plant. What areas would you explore to find and resolve the problem?

Answer 1

Boiler Room Operations
•        Condition of boiler tubes 
•        Chemical treatment 
•        Boiler demand 
•        Flashing in condensate tank 
•        Condition of heat reclaiming system 
•        Boiler room shutdown procedures
•        Steam leaks 
•        Hot water temperature and demand 

Plant Operations
• Steam leaks
• Steam traps
• Gas dryer operation (drying times and energy saving systems)
• Washroom formula changes
• Operating times of steam equipment