Owner/User Inspection Organization & Practices (Section 4 & 5) Flashcards

1
Q

All repairs and alterations shall be performed by _______________.

A

Repair Organization

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2
Q

The _______________ is responsible to the Owner/User and shall provide the materials, equipment, quality control and workmanship that is necessary to maintain and repair the vessel or pressure-relieving device in accordance with the requirements of this inspection code

A

Repair Organization

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3
Q

The _______________ is responsible to the Owner/user for activities involving design, analysis or evaluation of pressure vessels and pressure-relieving devices covered by this inspection code.

A

Engineer

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4
Q

The _______________ is responsible to the Owner/User to assure that the inspection activities, NDE and pressure testing activities meet API 510 requirements.

A

Inspector

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5
Q

The _______________ shall perform the NDE in accordance with job requirements.

A

Examiner

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6
Q

The _______________ shall maintain certification records of the examiners employed, including dates and results of personnel qualifications.

A

Examiner’s Employer

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7
Q

A(n) _______________ shall be established for all pressure vessels and pressure-relieving devices within the scope of this code.

A

Inspection Plan

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8
Q

The Inspection Plan should be developed by

  1. The Inspector
  2. The Engineer
  3. The Inspector or Engineer
  4. The Inspector and Engineer
A
  1. The Inspector or Engineer
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9
Q

Who shall be consulted when needed to clarify potential damage mechanisms and specific locations where they may occur?

A

Corrosion Specialist

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10
Q

A Corrosion Specialist shall be consulted when developing the inspection plan for vessels that operate at _______________.

A

Elevated Temperatures (above 750 F)

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11
Q

_______________must be scheduled at intervals that consider the

a. Type of damage
b. Rate of damage progression
c. Tolerance of the equipment to the type of damage
d. Probability of the NDE method to identify the damage
e. Maximum intervals as defined in codes and standards

A

Examinations

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12
Q

_______________ shall be reviewed and amended as needed when variables that may impact damage mechanisms and/or deterioration rates are identified.

A

Inspection Plan

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13
Q

_______________ can be used to determine inspection intervals and the type and extent of future inspection/ examinations.

A

RBI - Risk Based Inspection

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14
Q

A RBI assessment determines risk by combining the __________ and the __________ of equipment failure.

A

Probabililty and the Consequence

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15
Q

When a(n) _______________ chooses to conduct a RBI assessment, it must include a systematic evaluation of both the probability of failure and the consequence of failure in accordance with __________.

A

Owner/User

API 580

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16
Q

The __________ assessment must be based on all forms of damage that could resonably be expected to affect a vessel in any particular service.

A

Probability

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17
Q

The __________ assessment must consider the potential incidents that may occur as a result of fluid release, the size of a potential release and the types of potential release.

A

Consequence

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18
Q

The consequence of a release is dependent on __________ and __________ of process fluid contained in the equipment.

A

Type and Amount

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19
Q

It is essential that all RBI assessments be thoroughly __________.

A

Documented

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20
Q

When RBI assessments are used to set vessel inspection intervals, the assessment shall be updated after _______________.

A

Each Vessel Inspection

21
Q

The RBI assessment shall also be updated each time process or hardware changes are made that could significantly affect damage rates or damage mechanisms, and atleast how often?

A

Every 10 years

22
Q

What should Inspectors familiarize themselves with before performing any of the required API 510 inspections?

A

Prior History

23
Q

The Internal Inspection shall be performed by __________ in accordance with the inspection plan.

A

Inspector

24
Q

What part of the internals is the Inspector Not required to inspect but may if asked to do so?

A

Non-Pressure Internals

25
Q

Who should the Inspector consult to determine when it is necessary to remove deposits or linings to perform adequate inspections.

A

Corrosion Specialist

26
Q

All On-Stream Inspections should be conducted by _______________.

A

Inspector Or Examiner

27
Q

__________ inspections are normally performed by an inspector; however, other qualified personnel may conduct the inspection when acceptable to the inspector.

A

External

28
Q

_______________ are taken and that data is used to determine corrosion rates and remaining life of the vessel.

A

Thickness Measurements

29
Q

The inspector should consult with a corrosion specialist when the short term corrosion rate changes __________ from the previous identified rate to determine the cause.

A

Significantly

30
Q

Inspection for __________ shall be considered for externally-insulated vessels and those that are in intermittent service.

A

CUI

31
Q

Temperature range Carbon and Low Alloy Steels are susceptible to CUI.

A

10 F and 350 F

32
Q

Temperature range Austenitic Stainless Steels are susceptible to CUI.

A

140 F and 400 F

33
Q

With Carbon and Low Alloy Steels, CUI usually causes __________ corrosion.

A

Localized

34
Q

With Austenitic Stainless Settls, CUI usually is in the form of _______________.

A

Stress Corrosion Cracking

35
Q

CMLs and examination points should be permanently recorded by being marked on __________ and/or __________.

A

Inspection Drawings and/or Equipment

36
Q

CMLs may be eliminated or the number significantly reduced when the __________ of failure is low or the __________ of failure is low.

A

Probability or Consequence

37
Q

__________ surface preparation is important for proper visual examination and for the satisfactory application of any examination procedures.

A

Adequate

38
Q

Minimum test pressure for vessels designed using ASME Section VIII Division 1 prior to 1999 addendum is:_______________

A

Test Pressure in psi = 1.5 MAWP

39
Q

Minimum test pressure for vessels designed using ASME Section VIII Division 1 1999 addendum and later is:_______________

A

Test Pressure in psi = 1.3 MAWP

40
Q

Type 300 series stainless steel should be conducted with potable water or steam condensate having a chloride concentration of _______________.

A

Less than 50 ppm

41
Q

For a pressure test, the Inspector should verify the specified water quality is used and that the vessel has been__________ and __________.

A

Drained and Dried

42
Q

At ambient temperatures, carbon, low-alloy and other ferritic steels may be susceptible to __________ failure.

A

Brittle

43
Q

To minimize the risk of brittle fracture during a pressure test, the metal temperature should be maintained at least __________ degrees F above the MDMT for vessels that are more than 2” thick.

A

30

44
Q

To minimize the risk of brittle fracture during a pressure test, the metal temperature should be maintained at least __________ degrees F above MDMT for vessels that are 2” thick and less.

A

10

45
Q

Crack-like flaws and environmental cracking in welds shall be assessed by _______________.

A

Engineer

46
Q

Preferential weld corrosion shall be assessed by _______________.

A

Inspector

47
Q

If re-pumping a flanged joint is contemplated, afftected fasteners should be __________ first.

A

Renewed

48
Q

On fasteners not fully engaged, they are considered acceptably engaged if the lack of complete engagement is not more than _______________.

A

One Thread

49
Q

Inspection of flanged joints can be found in what publication?

A

ASME PCC-1