CONTROL PHASE Flashcards

1
Q
TYPE of Statistical Process Control for these charts:
X-BAR chart
X-S chart
I-MR Chart
P-CHART
np-Chart
u- chart
c- chart
A

shewhart charts

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2
Q

TYPE of Statistical Process Control for these charts:
EWMA Chart
CUSUM Chart
Control Methods

A

Time-weighted control charts

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3
Q

determines whether the process variation is consistent or unpredictable

A

CONTROL CHARTS

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4
Q

T/F

A process is considered in statistical control when only common causes are present

A

TRUE; process variation is controlled, the process becomes predictable

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5
Q

Misinterpretation can lead to the following:

A

Under-reacting ( missed prevention) & Tampering (increases variation)

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6
Q

when to use X BAR Charts-

A

most common, applied to higher volume of data or service; inappropriate for range

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7
Q

when to use R charts

A

most common; used to plot values of the range to control a variables variability. subgroup size < 8

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8
Q

when to use S charts

A

most common; used to plot values of standard deviation to control a variables variability subgroup size > 8

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9
Q

When to use I Charts

A

used to plot individual values to control a variables variability

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10
Q

when to use MR Moving Range

A

low volume of data, long cycle time to build product or serve customer,

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11
Q

types of charts for continuous data

A

X BAR, R, S, I, MR

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12
Q

Defective Charts are

A

P & NP used to plot the % of defectives and complete control limits based on binomial distribution

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13
Q

Defect Charts are

A

c & u used to plot the number of defects per unit and compute control limits on the basis of Poisson distribution

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14
Q

minitab for I-MR charts

A

Stat>Control Charts> Variables Charts for individuals> I-M

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15
Q

minitab for P-charts

A

Stat>Control Charts>Attributes Charts> P

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16
Q

minitab for U-Charts

A

Stat>Control Charts> Attributes Charts> U

17
Q

T/F
Time-weighted control charts are more sensitive to detecting small shifts in the shirt-run/low volume process mean than Shewhart Chart

18
Q

what type of control chart should be used first to study process instability?
Shewhart control
OR
Time weighted control charts

19
Q

Why do we need control plans?

A

sustainability
predictive information
good control plans

20
Q

____ actions are usually less successful

_____ actions will last longer

A

compensating & preventative

21
Q

P CHARTS

A

used to plot proportion of defective units

22
Q

NP CHARTS

A

used to plot the number of defectives units

23
Q

C CHARTS

A

used to plot the number of defects, sample is constant

24
Q

U CHARTS

A

used to plot the number of defects per unit; sample is variable

25
What are some control methods?
Fully automated system, system shutdown, mistake-proofing
26
what is the ideal state?
process is predictable and output meets customer expectations
27
What is the threshold state?
process is predictable but output does not consistently meet customer requirements
28
What is Brink of Chaos
process is not in statistical control but its output still meets customer expectations
29
EWMA Charts are weight individual observations in geometrically _______ order
decreasing
30
CUSUM is when historical information is as important as __________ data
present
31
``` T/F Components of an implementation plan: work breakdown structure influence strategy for priorities and resourcing risk management plan audit results for completion risks ```
TRUE
32
5 ELEMENTS OF CONTROL PLAN
1. documentation 2. training 3. Monitoring - process charts, reports, SOPS 4. Response plan-FMEA