Ch 7: Manufacturing Processes Flashcards

1
Q

3-step production process

A

1) source the parts
2) make the product
3) deliver

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2
Q

make-to-stock

A

to manufacture a product and immediately put it in stock

saving on the front-end b/c buying source in bulk but possibility of operating at a loss if make too much

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3
Q

assemble-to-order**

A

defining an order in terms of the components needed as they are carried in inventory

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4
Q

make/engineer-to-order

A

building something for customer from the ground-up; customer- and manufacturer-involved

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5
Q

lead time

A

time needed to respond to a customer order; aka duration from when co. receives order to when customer receives product

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6
Q

customer order decoupling point

A

the point in the supply chain where the product is linked to a customer order

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7
Q

lean manufacturing

A

achieving high customer service w/ minimal inventory investment

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8
Q

project layout

A

product remains in a fixed location and manufacturing equipment moved to the product

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9
Q

work-center/job shop/process layout

A

similar functions grouped together

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10
Q

manufacturing cell

A

dedicated area where products alike in processing grouped together to complete a product

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11
Q

assembly line/product layout

A
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12
Q

continuous process

A

mass production

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13
Q

2 things we should consider in MANUFACTURING

A
  1. volume (how much)
  2. variation/variety (how distinct are the products)
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14
Q

break-even point =

A

(purchase cost of equip)/(price per unit - cost per unit)

or

(total fixed cost)/(unit price for customer - VC/unit)

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15
Q

flow charts

A

show process where something moves throughout plant and how much time it takes to complete

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16
Q

idle time

A

when there’s a break-down or set-up of a machine, how do we optimize that time where employees do not have a lot to do? May schedule certain lunch breaks, etc. to optimize labor costs

17
Q

total cost formula =

A

fixed Costs + variable Costs * x (usually # of units)