Case Study Flashcards

1
Q

What U-value does BR require for roofs?

A

0.18

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2
Q

What U-value does Passivhaus require for roofs?

A

0.1

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3
Q

When do you need building regulation permission for reroofing of a flat roof?

A

If you are to recover more than 25% of the area The performance of the new roof will be significantly different in the event of a fire You want to carry out structural alterations

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4
Q

When were system build houses typically constructed?

A

Between 1918 and 1980

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5
Q

What can Non-Traditional Houses be constructed of?

A

Steel Framed Pre-cast concrete In-situ concrete Timber Framed

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6
Q

Name some types of Non-Traditional Dwellings listed on the Designated Defective List? (Part of the Housing Act 1985)

A

Airey Orlit Type I Orlit Type 2 Wates

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7
Q

If it is not obvious externally if a house is steel frame, how would you find out?

A

Look in the roof space, the gable or flank wall normally comprises metal framing

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8
Q

What did you suspect was causing the deterioration of the concrete deck?

A

We didn’t commission any testing as part of the works. But I considered that it may have been likely the use of High Alumina Cement which was popular at the time of construction (between 1950-70). It was banned for use after the 70s due to a number of roof collapses due to vulnerability to chemical attack.

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9
Q

Why is HAC (High Alumina Cement) vulnerable to damage?

A

It’s more vulnerable in wet and damp areas, which correlates with the basement location. The concrete carbonates and therefore starts to corrode the reinforcement wires in the concrete joists and weakens the concrete.

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10
Q

How would you test for concrete carbonation?

A

You can spray the concrete with a solution that determines whether the concrete has carbonated. Any uncarbonated concrete changes to a magenta colour.

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11
Q

What causes carbonation?

A

Where Co2 combines with water and lowers the PH of the concrete and therefore weakening it.

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12
Q

Why were system builds used in construction?

A

There was a timber ban following the second world war and there was a housing shortage so building had to be fast and effective. They were only designed to be temporary

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13
Q

What minimum bearing would you expect joists/beams to have?

A

Typically 75-100mm Depending on whether the beam is supported by steelwork (75mm) or supported by masonry (100mm)

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14
Q

What is Type A Waterproofing?

A

Is a barrier system usually installed prior to construction. They historically would have used bitumen externally. Type A is known as tnaking and provides protection against ground water ingress by applying a waterproof material to teh external walls and floor slabs of a basement. The waterproofing material can be applied externally, sandwhiched or internally. Type A examples include; Bonded sheet membranes, liquid membranes, clay liners etc.

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15
Q

What is Type B Waterproofing?

A

Protection against water ingress which is provided by the structure.

Type B Protection relies upon the design and materials incorporated into the external shell of the structure itself. Structures that provide Type B protection should be constructed of reinforced water-resistant concrete or structural steel.

Type B designs place added importance on the design of the structure and the specification of materials as well as the quality of the workmanship involved in preparing and placing concrete. This is due to the fact that the pattern of any seepage encountered is often associated with poor joints, cracks or other discontinuities such as service penetrations.

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16
Q

What is a Type C System?

A

Protection against water ingress into usable spaces which is provided by the incorporation of an appropriate internal water management system.

Type C Protection offers a waterproofing solution by allowing groundwater to penetrate through the external wall or floor as far as the cavity between the external shell and internal lining/finishes, collecting it via a Cavity Drain Membrane and then diverting it into controlled drainage and a designated safe point of disposal.

Cavity Drain Membranes are studded on the external facing surface, allowing any water that penetrates the structure and reaches the membrane to flow into the designed drainage channels that carry the water to either a sump and pump chamber or away from the structure if passive drainage is possible.

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17
Q

What British Standard details tanking methods?

A

BS8102:2009

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18
Q

What’s the difference between a warm and a cold roof?

A

A cold roof has the insulation beneath the deck betweem or below the joists and needs to be ventilated. A warm roof has the insulation on top of the deck.

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19
Q

What is the maximum span and loading for Hollowcore Plank?

A

It depends on the thickness and the span. But for a 250mm depth as per the one originally specified, the span can go up to 10m. The imposed load can fluctuate depending upon the span and depth of the plank. For 250mm it varies from 0.75 to 15.00 KN/M2

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20
Q

What are the benefits of using Hollowcore planks?

A

They have good sound and fire resistant properties.

Fast and simple to erect.

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21
Q

Where hollowcore concrete planks are used as a roof deck option, what forms the remaining parts of the roof construction?

A

DPM, Screed, Waterproofing.

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22
Q

What was the system build of Block 03?

A

It’s unknown but looking at archive records and the characteristics of the building I think it’s likely an Orlit construction, or variation of.

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23
Q

What is the Orlit system?

A

It was a type of non traditional construction generally used for houses and flats between the 40s-50s.

They generally have a pre cast concrete frame with concrete facing slabs and a typically a flat roof, although can be pitched.

Defects: 0 only up to 30mm of concrete coever so prone to carbonation. Use of High Alumnia Concrete.

24
Q

What defects did you identify to the steel beams?

A

Corrosion. Assumed due to water ingress/condensation within the basement, steel becomes oxidised and rusts.

25
Q

What defects did you identify to the concrete deck?

A

Assumed carbonation as a result of the use of High Alumina Cement, and caused by water ingress/condensation although no tests were carried out.

Concrete had spalled and reinforcement wires exposed within the joists.

26
Q

What was the existing roof covering?

A

It looked to be felt. You can tell by the strips of felt on the roof.

27
Q

Why was the JCT Minor Works Contract selected?

A

The works were of a low value and of short duration

28
Q

What did you include in the specification for the flat roof?

A

Specified the use of 75mm screed laid to a 1:60 fall

Waterproofing specified by others by included vapour control layer, 2 layers mastic asphalt (to 20mm), sand solar treatment.

Angle fillet to corner and then mastic chased in with concrete and pointing to existing DPC

29
Q

Describe the asphalt system you refer to.

A

It’s a highly durable roof covering which creates a seamless waterproofing finish, Has a 50-60 year lifespan. Usually laid iin 2 layers to a thickness of 20mm

30
Q

Which parts of the works did you specify and design?

A

A suitable fast drying screed and interation between the new deck and waterproofing systems.

(fast drying screed to cure within 48 hours rather than 28 days to allow for application of waterproofing)

31
Q

What was the maximum span of the concrete planks/beams?

A

4.6m for the beams used.

32
Q

Did the concrete planks have a maximum loading?

A

Unsure. Possibly 1.5kn/m2?

33
Q

Why did option 1B require a crane on site?

A

To deliever and place the hollowcore planks due to the sizing.

34
Q

What was the impact on cost for selecting the chosen solution to key issue 1?

A

£1,341.00 to cover cost of design to intitial hollowcore manufacturer and then uplift on material cost.

35
Q

How was the programme impacted by the design changes?

A

Start & completion date delayed by 9 weeks. Partially due to change of design but also to coincide start date with the October half term.

36
Q
A
37
Q

What impact did the variation have on the contract?

A

Delay of contract completion date by 9 weeks. EOT raised but no loss and expense, although the contractor would have been entitled to it as part of the contract.

38
Q

Were there any delays as a result of the variation?

A

9 weeks

39
Q

What was the additional cost of the change to the works?

A

£1,341.00

40
Q

Did you establish what the cause of the water ingress was?

A

Discussed in presentation but it is assumed likely GW levels

41
Q

What was the contingency sum for the project?

A

It was 10% of the original project estimate (65,000) so £6,500.00

42
Q

What were the health and safety concerns which were the reason for the works to be undertaken?

A

Deterioration of the concrete deck and exposure of the reinforcing wires, potential risk of deck collapse.

43
Q

What type of guarantee was provided and why?

A

20 year guarantee backed by the manufacturer (not insurance backed as these don’t exist but are commonly pushed!)

44
Q

Why was there a 12 month rectification period and not 6 months?

A

6 months is standard, but the client requests 12 months on all their projects to cover all seasons.

45
Q

Could you have considered replacing the steel beams with new?

A

We did in the end for the replacement beams, the SE was trying to keep them initially and reinforce with Parrell Flange Channels (PFC) to support the existing steelwork.

46
Q

What health and safety risks were you concerned about in relation to the water ingress?

A

Electrical Damage

47
Q

Once the source of the water ingress was identified, what was your advice to the client?

A

covered in presentation

48
Q

How did COVID-19 impact the project?

A

Access to labour to do subcontractors isolating. Original plan was to replace the shed but ended up buying a storage container instead due to price and availability of timber.

49
Q

Which British Standard Details the waterproofing for basements?

A

BS 8102

50
Q

What did you include in the contract documents?

A

Preliminaries

Specification

Designer Risk Assessment

Asbestos Surveys

Main Service Records

51
Q

What is Kiers Complaints Handling Procedure?

A

We have an internal escalation through the different levels of management

52
Q

How do you test for the presense of High Alumnia Cement?

A

Samples of the suspect concrete are taken by ‘knocking off’ a small amount of concrete. Drilled samples are not considered acceptable as the heat produced may affect the result. The concrete is then subject to a relatively quick chemical test to determine the likely presence of HAC. If this proves positive then further confirmatory testing can be undertaken by XRF methods

53
Q

What methods of repair are there for carbonated concrete?

A

Preventing and slowing down carbonation in concrete is a simple method. Anti-carbonation coatings can be applied to the cleaned surface of the concrete to prevent the ingress of carbon dioxide and other pollutants. This method should prevent carbonation for approximately 10 years.

Rebar prepared for repair mortar.

However, if carbonation has already taken place , then the repair methods are not as straight forward. To repair carbonated concrete with exposed reinforced bar the following steps are required. Firstly, the works should comply with EN 1504: Principle 11 – Preventing Corrosion of the Steel Reinforcement.

The reinforced bar must be descaled and cleaned ready for an anti-corrosion coat to be applied. This coat isolates the bar and protects it from water and chemicals that could cause further corrosion. Next the missing concrete needs to replaced; if a higher cement to water ratio is used then carbonation will be a slower process. Furthermore, once the repair mortar is set then an anti-carbonation coating can be applied to prevent carbonation of the concrete.

54
Q

What is the minimum depth of cover for reinforcement in concrete?

A

50mm

55
Q

How do you test concrete for carbonation?

A

concluding the depth of carbonation is important and it can be determined by using a Phenolphthalein indicator solution. The solution consists of 1g Phenolphthalein dissolved in 50ml of alcohol and further diluted with 100ml de-ionized water.

This solution is applied to newly broken concrete; if a purple stain occurs on the concrete then the pH value is above 9 which means carbonation has not taken place. However, if the solution applied to the concrete remains colourless then there is a value of below 9pH – this means that carbonation has occurred.