7.2.3 Dimensions, Allowances and Tolerances Flashcards

1
Q

What must an aircraft maintenance engineer always consider?

A

The dimensions, allowances, and tolerances they are working to.

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2
Q

What is a dimension?

A

A measurable limit of some kind, such as length, width, or height.

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3
Q

What is a limit dimension?

A

The maximum or minimum dimension of a machined part or component.

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4
Q

What is the nominal size of an item?

A

An approximate dimension used for general identification.

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5
Q

What is the basic size?

A

The theoretical size from which size limits are derived by applying allowances and tolerances.

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6
Q

What is tolerance?

A

The total amount by which a given dimension is allowed to vary.

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7
Q

How is actual size confirmed to be within tolerance?

A

By measuring the actual size of a part against the known basic size and tolerance.

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8
Q

What is an example of a basic size and tolerance?

A

The diameter of a bearing shaft is 4 in with a tolerance of +/- 0.005 in.

This means the actual size must be between 3.995 in and 4.005 in to be within tolerance.

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9
Q

What are bilateral tolerances?

A

Tolerances that can be added to or subtracted from the basic size.

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10
Q

What are unilateral tolerances?

A

Tolerances that only have a tolerance in one direction from the basic size.

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11
Q

What is clearance in terms of fit?

A

The space between the mating parts.

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12
Q

What is a clearance fit?

A

A fit that allows for sliding or rotating between the parts.

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13
Q

What is an interference fit?

A

When the dimensions of two parts overlap.

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14
Q

What is an allowance?

A

The minimum clearance space intended between two parts.

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15
Q

What does workmanship refer to?

A

The skill of a craftsman, quality of the product, and attitude towards care.

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16
Q

Why are high standards of workmanship crucial in aviation engineering?

A

An error could compromise the airworthiness of the aircraft, risking human life.

17
Q

What are Aircraft Maintenance Manuals (AMM)?

A

Procedures designed for engineers to achieve the best results in aircraft maintenance.

18
Q

What affects the standards of workmanship during hand working of materials?

A

The skill of the craftsperson and the quality of the tools being used.

19
Q

What is the purpose of different grades of files?

A

To obtain a rough surface finish when filing a metal.

20
Q

What is the role of a reamer when drilling?

A

To provide a smoother finish inside a hole for better surface contact.

21
Q

What determines the quality of a finished item?

A

The skill of the craftsperson and the equipment used to complete the task.