11.9 Flight Controls Flashcards
How would you know how flexible a cable is
The more wires in a strand the more flexible a wire is
A cable is identified by what 3 characteristics
- The diameter
- The number of strands
- The number of wires in each strand
What types of cables are used when several changes of direction occur
Extra flexible cables
What is an obvious advantage of a cable flight control system over rods and levers
Cables weigh much less
What is an obvious disadvantage of using cable flight control systems over rods and levers
Cables cannot transmit push forces
What provides a more reliable control transmission cables or rods
Cables
As long as cables are inspected regularly they provide a safer transmission method
Rods will break suddenly with out warning
What must be done to cables on a regular basis
They must be cleaned, inspected and lubricated on a regular basis
What can be used to remove old grease, dirt or lubrication from control cables
A lint free cloth
Why can’t solvents be used to clean control cables
They remove grease and lubrication from inside the cable
How would you detect a broken wire on the outside of a cable
Running a lint free cloth along the outside of the cable
How would internal wires in a cable be detected
By bending the cable
What is used to protect cables from corrosion
They are lightly lubricated
As a cable is only capable of pulling forces, what would be used in the transmission run to close a component after being opened
A spring
What do duel cable transmissions use to transmit push and pull rod movements to cables
Quadrents
What are the 3 main types of quadrant used
- Normal quadrents
- Single quadrents
- Tension quadrents
What ensures that tension in a cable system is kept at a constant even at different temperatures
A cable tension regulator
What does a cable tension regulator consist of
- Two quadrent halves mounted on a common axle
- A spring loaded cross head mounted on a guide
- Pull rods
What are cable pulleys used for
To change direction in the control run
What is used to prevent cables from jumping off pulleys
Safety pins and guides
What are used around a cable when it’s being passed through a pressure bulkhead to create an air tight seal
Pressure seals
What are fairleads used for
To guide and support a cable along its routing
Fairleads allow a maximum cable direction change of how many degrees
3 degrees
What is a turnbuckle used for
To connect two externally threaded barrel ends
What do adjustable rods consist of
- Inner and outer lock washer
- A lock nut
- An inspection hole to check for minimum screw penetration
What are chains used for in a control run
To transmit forces to and from a cable system
What are the main components of a chain installation
- The chain
- The wheel
- The protection guards
What are torque shafts used for
To transmit torque for linear movements
What are torque tubes used for
To transmit torque for rotary movements
What are the 4 types or gearbox and gearing that torque tubes use
- Angle gearboxes
- Offset gearboxes
- Rotary actuators
- Differential gearing
What is a rotary actuator used for
To transmit torque tube rotation to an output lever
What is a differential gear
A differential gear connects one output shaft with two independently operating motors
What are screwjack transmissions used for
To convert rotary inputs to linear movements
What are the main components of a screw jack transmission
- The transmission gearbox
- The screwjack
- The ball nut
What is used to achieve high torque transmission with less friction
A ball screw jack
What is the no- back break used for
The no- back break is incorporated in the gearbox to hold the ball screw jack in its last position
What are the main components of a no back break
- A ratchet wheel
- Pawl
- A break disk
How is excessive torque prevented
A torque limiter
What are the main components of a torque limiter
- A friction break
- A ball ramp device with input and output members
- Springs which are preloaded to approx 120% of maximum operating torque
What are override devices sometimes known as
Load limiters
What are override devices used for
Used to prevent a complete jamming of a flight control system when one component is jammed
What are the 3 main override devices
- Force detents
- Shear rivets
- Force limiting struts
What are the main components of a force detent
- A cam
- A lever
- A spring loaded roller
What is the simplest form of load limiter
Shear rivets
How would you inspect a shear rivet
An inspection hole
What is a feel unit
In a hydraulic transmission the pilot cannot feel the force on the air directly so the feel unit is installed
Typically how many servo control units power each flight control
2 independently controlled units
What is used to restrict flight controls from flapping around in the wind whilst on the ground with no power
A dampening mode and restricted orifice
What is the advantage of a EHA (Electro Hydraulic Actuator)
The power for the EHA does not come from an external system but from an electric motor inside the unit, this saves weight as there is no need for heavy plumbing and fluid
What ATA chapter is flight controls
ATA 27
What does a hydraulic system require to provide the pilot with an artificial feel of the air load and to bring a deflected surface back to a neutral position
A feel unit
What are the two different feel unit designs
- A spring design
- A cam design
Why would a feel unit be required
With out a feel unit the pilot would be able to achieve full deflection of a control surface and could overstress the aircraft
What does the trim unit consist of
A electronic motor operated screw jack
When rigging an aircraft flight control, what is used to help determine the control surface is in the correct position
Rigging pins
As cable tension varies with temperature, how long must the aircraft temperature be stable for before the cable system is checked
(When rigging)
At least 1 hour
In transmission systems with out a tension regulator what must be used to measure the tension
A tensiometer
How are control cables adjusted
By adjusting the turnbuckles
Where would the correct tension for control cables be found
AMM
When adjusting turnbuckles how many threads is the limit from being exposed outside the terminal
3