Unit 15 Flashcards
Importance of lean production:
It reduces the final price of product and allows the business to be more competitive without the business having to worry about a reduction in the quality of the products. This is because lean production aims to lower the cost of production by reducing waste to a minimum while maintaining the quality of the product.
Benefits of using methods like lean production:
○ New products can be brought to market more quickly.
○ Quality is improved.
○ Waste of time and resources are limited.
○ Cost of holding inventory is reduced.
○ Unit cost is reduced.
Benefit of “Just in time” inventory control:
No inventories are held by the business, products are delivered as quickly as produced. This removes the cost of holding inventories.
Requirements of “Just in time” inventory control:
Excellent relationship and good communication with supplier is needed. The required quality and quantity of items must be delivered in time. Employees and machinery used must also be flexible.
Methods of production
1) Job
2) Batch
3) Flow
Benefit of method of production: job
§ Products are unique and high quality.
§ Employees are often more motivated.
Benefit of method of production: batch
§ Unit costs lower.
§ Offers customer variety of choice.
§ Materials can be bought in bulk.
Benefit of method of production: flow
§ Lower labor costs.
§ Cheaper materials due to bulk buying.
§ Large number of goods.
Limitation of method of production: Job
§ Price is higher.
§ Production takes more time and is more expensive.
§ Economies of scale not possible, more expensive products.
Limitation of method of production: Batch
§ Employees are less motivated.
§ Goods store until sold.
Limitation of method of production: Flow
§ Requires large capital investment.
§ Employees are not motivated.
§ Not flexible.
§ If one part of production line breaks, entire production stops.
§ High level of inventories are held.
Benefit of machinery for: business.
§ Saves money and time.
§ Increases productivity.
§ Reduces costs of production.
§ Improves quality and reduces waste.
Benefit of machinery for: consumers.
§ Better quality products.
§ Lower prices.
§ Products with more features.
Benefit of machinery for: employees.
§ Technology completes simple and repetitive tasks.
§ Work is easier with technology.
§ Provides job security.
Limitation of machinery for: business
§ Expensive.
§ Business might need to change rapidly.
§ Employees might need training.
Limitation of machinery for: consumers
§ Products may become out of date quickly.
§ Faults in products can be expensive to repair.
Limitation of machinery for: employees
§ May reduce need for employees.
§ Could make work less interesting.
§ Reduces opportunities for promotion.
§ Provides more employment opportunities.
Reasons for businesses to hold inventory:
1) Raw materials and components needed for production
2) Partly finished goods.
3) Finished goods ready to be sold.
Costs of holding inventory.
1) Warehouse costs.
2) Handling costs.
3) Shrinkage costs.
4) Insurance costs.
5) Obsolescence.
6) Opportunity cost.
Explain cost of holding inventory: warehouse costs.
Businesses will need to rent or purchase a warehouse to store inventories.
Explain cost of holding inventory: Handling costs.
Inventories need to be moved into and out of warehouse.