ST3 Flashcards
Define a ‘site plan’?
A site plan is an architectural plan or detailed engineering drawing that shows buildings and structures, roads and travel ways, parking, storm water drainage, sewer lines, potable water lines, fire water reticulation, landscaping elements, etc. for a given site.
What are the safety benefits of having a site plan?
- Appointments of health and safety representatives in specific areas
- Identification and designation of emergency and egress routes
- The design of appropriate storage and stacking areas
- Designation of adequate parking areas
- Designation of emergency assembly points
- Designation of walkways
- Designation of dedicated lanes for motorised equipment and other equipment
- Proactive solutions for proposed new buildings, extensions, infrastructure, etc.
What are some of the most important guidelines or criteria for ensuring that a site layout is safe?
- Minimum distance, minimum handling
- Hazards and how they might intersect
- Maximum use of volume
- Flexibility - possible changes of layout later on
- The layout should allow for adequate accessibility
- Visibility is key
- People must be considered at all times in the layout.
- Logically and cost-effective layout design
- Adequate space between machinery and processes
- Elements of nature
• Minimum distance, minimum handling –
the cornerstone of a good layout.
• Hazards and how they might intersect must be considered critically at all times.
• There must be maximum use of volume wherever possible.
• Flexibility must be accommodated wherever possible so that changes to production or machinery can be achieved with minimum impacts on workflow and safety.
• The layout should allow for adequate accessibility to all machinery, work areas and other areas on the site.
• Visibility is key, whether it be ensuring that workers or equipment or the routing thereof is always visible.
• People must be considered at all times in the layout.
• The production line should flow logically and be cost-effective, wherever possible.
• Adequate space between machinery and processes is needed, without impeding productivity.
• Elements of nature should be factored in, for example, rain, wind and excessive sunlight.
What are the possible hindrances to an optimal site layout?
- Legacy issues
- Financial cost implications
- Management pushback
- Lack of understanding
- Legacy issues – a site may have historical infrastructure or existing layout features that hinder optimisation or redesign of the layout.
- Financial cost implications – an ideal layout may simply be too costly to achieve.
- Management pushback – there may be resistance from management regarding a new or improved layout, most often for financial or production-related reasons.
- Lack of understanding – organisations and organisational leaders may not always realise that what is hindering safety on a site is the layout thereof.
Define GSR8?
Storage and Stacking
Define GSR4?
Storage of Flammable liquids
Storage of any type should always consider the following?
- Machinery and equipment that need to be stored – types and number thereof.
- Packing materials that may be used in stores.
- Vehicle access to the stores, if any, including the type of vehicle/s that may be used.
- The inherent risks of merchandise and equipment that may be in storage.
- Machinery and equipment that need to be stored - type
- Packing materials that may be used in stores front and back.
- Vehicle access to the stores.
- The inherent risks of merchandise in storage.
- Accessibility of the storage area.
- Hazardous substances and materials to be stored accordingly
What are the basic requirements of storage?
- Ventilation.
- Lighting
- Maneuvering space
- Maximum use of volume
- Fire prevention
- Ventilation: Adequate ventilation of stores is important. Ventilation requirements depend on the type of material stored. Ventilation openings should always be protected and should be inspected regularly to ensure they are not blocked.
- Lighting: Luminaires (lights) should, as far as possible, be placed between shelves or areas in the store for a good and even distribution of light in the store. The luminaires should be placed so that the light does not shine in to the eyes of the forklift/reach truck operator or store attendant during stacking operations or while stock is removed from the shelves.
- Manoeuvring space: There should be enough space in the store for personnel, forklifts/reach trucks (and other apparatus that may be used in a store) to manoeuvre.
- Maximum use of volume: A store consists of not only of floor space but also air space. All volume should be used efficiently to maximise the use of space.
- Fire prevention: The fire potential of all materials being stored must be considered. Non- compatible materials must be stored at a safe distance from each other or ideally not stored together at all. There should be a minimum clearance of at least 45cm between any stored materials and fire sprinkler heads.
The types of stacking to be used depend on the following factors?
- The type of pallets required
- Desired storage density
- Floor space and building height
- Placement of building doors and columns
- Inventory accessibility
- Inventory rotation
- Item/load size and weight
- Optimal storage design
- Cost of materials and installation
What are the important safety factors with regards to stacking that have to be considered at all times?
• Damage to the rack
• Warning sign/s:
o A rack must never be climbed at any time.
o Racks are not designed to be stepped on.
o Racks are not designed to be used as an elevated platform of any type.
o Racks must not be shaken or otherwise unnecessarily disturbed.
• Accessibility
• Overloading or exceeding recommended load specifications:
• Obstructions
• Minimum distance
• Motorised equipment or vehicles
• Inspections
• Rack audits
All stacking in a store or in a storage area should always comply with the following eight requirements?
- base on which the stacking is done should be solid
- No stack may be higher than three times the width of the narrowest base of the stack
- Bonded and linked.
- No stacking in a walkways
- Not obstruct firefighting equipment, lighting, ventilation, electric switching devices
- Stacks should only be mounted using the correct equipment
- dismantled from the top down.
- report the danger of a stack collapsing, it should immediately be dismantled
- The base on which the stacking is done should be solid, even and strong enough for the load.
- No stack may be higher than three times the width of the narrowest base of the stack (what is known as the 3:1 ratio rule)
- Bonded and linked.
- Under no circumstances should stacking be done in walkways, passages or designated routes for motorised equipment.
- Not obstruct firefighting equipment, lighting, ventilation, electric switching devices, emergency exits or symbolic safety signs.
- Stacks should only be mounted using the correct equipment such as ladders specifically designed and fit for the purpose.
- Stacks should only be dismantled from the top down.
- Where there is danger of a stack collapsing, it should immediately be dismantled, starting from the top.
Hand tools are classified as?
- Tools using human energy
- Portable pneumatic tools
- Portable hydraulic tools
- Portable electric tools
- Explosive-activated tools
- Fuel-powered tools
What are tools that use human energy?
• Garden tools, for example, wheelbarrows and spades.
• Light duty tools (metalwork and woodwork), for example, screwdrivers, pliers, ring spanners and flat spanners.
• Household implements, for example, knives, forks and graters.
• Office equipment, for example, letter openers, staplers, pencils and pens.
Dangers: misuse and improper maintenance; for example, if a chisel is used as a screwdriver
What are pneumatic tools and give an example?
These are tools powered by air pressure.
Example: Jackhammers.
Dangers: getting hit by one of the tool’s attachments or by some kind of fastener, for example, rivets or staples, that the worker is using with the tool. Loss of control
Define Hydraulic tools and give an example?
Hydraulic tools are tools powered by means of oil under pressure.
Example: hydraulic jackhammers
Dangers Lose physical control
Define Electric tools and give an example?
Electric tools are powered by electricity.
Example: drilling machine and angle grinder.
Dangers: Could include electrical burns or even electrocution.
Define Explosive-activated tools and give an example?
Activated by a percussion cap, similar to that of a firearm, and are used to shoot in screws, nails and staples.
Example: Hilti gun.
Dangers: These tools are extremely hazardous also referred to as explosive-actuated tools
Define Fuel-powered tools and give an example?
Fuel-powered tools are powered by fuels such as petrol and diesel.
Example: Chainsaws and lawnmowers.
Dangers: Fuel vapours, which could result in a fire and could also be considered a health risk.
Define a safeguard?
Guards are physical barriers that prevent access to a point of operation of a hazard.
Define Safeguarding?
Is any means used to minimise the health and safety risks of personnel who come into contact with hazards.
Define Guards?
As barriers that protect personnel from the hazards and the associated health and safety risks at the point of operation.
Define enclosure?
a barrier or cover, which protects workers from dangerous areas or zones
Define Devices?
A restraints that keep employees from reaching in to the point of operation, preventing operations if any part of the employee is in the point of operation or automatically removing any part of the employee from the point of operation.
Define Mechanical hazards?
- Crushing
- Shearing
- Entanglement
- Drawing in (or trapping)
- Impact
- Stabbing, punctures and ejection
- Friction and abrasion
- High-pressure fluid injection
3.2.1 Mechanical hazards
BS EN ISO 12100 (Safety of machinery) identifies the following mechanical hazards associated with using machinery:
• Crushing: The body or part of the body is caught between two moving parts of machinery or between moving and static objects.
• Shearing: Two parts of the machine move together to ensure a cutting motion is delivered and can thus shear (cut) a body part of the worker.
• Entanglement: Is associated with a single rotating part of a machine. Usually an item of clothing or jewellery or even hair gets caught in the rotating part and the person is somehow entangled in the machine.
• Drawing in (or trapping): The body or a body part is caught between two moving parts and is drawn into the machine.
• Impact: A powered part of a machine hits a person.
• Stabbing, punctures and ejection: Caused by some sharp part of the machine or process penetrating the person.
• Friction and abrasion: Caused by coming into contact with a fast-moving surface. The effect is a burn due to the friction generated between the machine and the part of the body with which it makes contact.
• High-pressure fluid injection: Associated with the use of a hydraulic system following a sudden release, for example, a machine rupture. The fluid jet may have enough pressure to penetrate the skin.
Give examples of non-mechanical hazards?
- Chemicals
- Dust
- Electricity
- Ergonomics
- Explosion/implosion
- Fumes/vapours
- Heat/fire
- Noise
- Oils and residues
- Radiation
- Vibration
What are nip points?
Are specific spots (points) that can potentially catch (nip) a user’s clothing or any part of his body?
What are the three main hazardous areas regarding moving components in machinery?
- Point of operation
- Power-transmission apparatus
- Other moving parts
- Point of operation: The actual area (point) of the machine where work is performed, for example, mechanical actions may occur at the point of operation, such as cutting, piercing, shaping, punching and forming.
- Power-transmission apparatus: Components in a machine that transmit energy in one way or another, for example, flywheels, pulleys, belts, chains, couplings, spindles, cams and gears.
- Other moving parts: Parts of the machine that move while the machine is in operation, for example, reciprocating or rotating parts of the machine.
Name the types of guards that you get?
- Fixed guards
- Interlocking guards
- Adjustable/self-adjusting guards
- Special devices
- Non-mechanical guards
Define fixed guards?
Fixed guards prevent access to the dangerous parts of machines, which pose the greatest health and safety risks.
Fixed guards have several advantages, namely:
• They are easy to maintain and inspect
• They can only be bypassed by a deliberate act
Limitations include:
• They may obstruct visibility and limit access
• They are not interfaced with machinery controls so they do not afford protection if removed
Define interlocking guards? And its advantages and disadvantages?
An interlocking guard or device is a mechanical, electrical, or other type of device that is used to prevent the operation of machine elements under specified conditions (usually when the guard is not closed or interlocked).
Advantages of interlocking guards include:
• They allow for easier maintenance access than fixed guards
• They have to be in place for the machine to operate normally
Their main disadvantages are:
• They are more complicated and need more maintenance; thus, they are more likely to fail
• They can easily be bypassed by a user if not properly implemented
Define interlocking guards?
An interlocking guard or device is a mechanical, electrical, or other types of device that is used to prevent the operation of machine elements under specified conditions (usually when the guard is not closed or interlocked).
Advantages of interlocking guards include:
• They allow for easier maintenance access than fixed guards
• They have to be in place for the machine to operate normally
Their main disadvantages are:
• They are more complicated and need more maintenance; thus, they are more likely to fail
• They can easily be bypassed by a user if not properly implemented
Define Adjustable guards?
are guards that can be adjusted manually or automatically to accommodate varying operating conditions and materials.
Examples of adjustable/self-adjusting guards include those for saws or other cutting devices.
The main advantages of these adjustable guards are:
• Their relative ease of use, i.e. they are adjustable
• Their flexibility in allowing different operations when adjusted
Their main disadvantages are:
• They are easily bypassed and rendered ineffective by leaving exposed parts during normal operation
• They are potentially rendered ineffective if adjustments are not made correctly
What are the special devices used for safeguarding workers?
- Two-handed control devices
- Remote control devices
- Pullback or pull-out devices
- Trip devices
Non-mechanical: - Restraints
- Enclosures
- Fences
Define Two-handed control devices?
Two-handed tripping and controlling devices are used in jobs where employees are required to reach into the area of the point of operation.
An example of a two-handed control is a press.
The advantages of two-handed controls over fixed guards are that they:
• Are openly visible when being operated
• Are usually easy to operate
The disadvantages of two-handed controls are that they:
• Only protect the operator and do not serve as protection for other employees or passers-by
• Can be bypassed easily
Define Remote control devices?
Remote control devices operate on the same principle as two•- handed controls. Two-handed controls provide for controlling the movement of the hands only, while remote controls allow for the movement of the total body of the employee who is located at a safe distance from the hazard or the dangerous area.
Examples of remote-control devices include using wireless technology to allow operators to control and monitor machinery without being in close proximity thereof.
The advantages of remote-control devices are that they:
• Protect the user from being in direct contact with a machine
• Can be a cost-effective means to safeguard certain machinery
The disadvantages of these devices are that they:
• May be clumsy or awkward to manipulate, especially with larger machinery
• May give the user a false sense of security regarding the dangers of a machine