Session 11 Organization Flashcards
What is shrinkage?
A decrease in on-hand inventory that is caused by use that is not recorded.
What is the second largest expense category?
Inventory
What is the largest expense category?
Staff costs
What is inventory control?
The process of weighing the need to maintain sufficient inventory against the monetary cost of carrying the inventory.
What is merchandise inventory?
Products purchased for resale to client
What is medical supply inventory?
Items used in the course of providing veterinary medical and SX services.
What does ‘Just in time’ refer to?
Receiving a product just as needed vs storing the product
What is a benefit of just in time inventory?
Low holding costs
What is another benefit of just in time inventory?
No expired product
What is a disadvantage of just in time inventory?
High ordering costs
What issue can arise with just in time inventory?
Stock outs and back orders
Ordering costs
Labor related expenses such as employee compensation including benefits and taxes paid to employees to preform the various duties.
Holding costs
Costs invested in keeping the inventory on premise while waiting to use or sell
Examples of holding costs
Personal property tax
Insurance
Pharmacy licensing/DEA fees
Utilities
Loss due to exp/waste
OSHA regulations
Examples of ordering costs
Benefits and taxes paid to employees
Ordering
Receiving
Unpacking
Maging payment and records
Holding costs range
8% - 15% of true costs
Combined ordering and holding costs account for approx how much of total true costs?
25% - 35%
DVM costs
If DVMs in the practice are paid on production with inventory included, allocation of a portion of their pay is considered an actual cost of inventory
What does the markup on an item have to be to break even?
35%
Getting inventory under control
- Print code or products list
- Reprint the list
- Create a list of unconsolidated products
- Count inventory
- Begin to enter/receive inventory
Print your code/product list
Delete or inactivate items no longer in use
Review classifications and make necessary updates
Review for duplicate products
Review medical consumables
Reprint the lists
He’s making his list and checking it twice
Consolidating inventory
Produce a report of a particular category
Compare qty of each brand purchased, sold, exp
ID top 2 items and produce a report showing profit of each
Produce a second report showing loss associated with other items
Discuss with the team what products will remain
Control functions
Preparing and distributing written policies and procedures, creating and maintaining security and safety protocol, and regular monitoring of the system via accounts and accountability. Needs to be flexible to change.
A perpetual inventory system
A control system that can provide an accurate idea of inventory quantities at any time period when items are received, they are immediately added to the inventory records and when items are used or sold, they are removed from the inventory records.
Periodic inventory system
Uses data from manual product counts at the end of every financial period
Internal controls
All measures, systems, and protocols used to prevent errors, waste and fraud
inventory variance evaluation equation
((Beginning + ordered) ÷ received qty) - qty sold
Process for inventory variance evaluation
Equation answer should match physical count. If it does not, the difference is the variance
Variance
Any variance is an indication of weakness or problem
Acceptable variance
1-4% variance in high turn items can be acceptable
Inventory count and evaluation example
Forecasting function
The inventory system should include the ability to signal when an item needs to be reordered to avoid an outage
Forecasting functions considerations
Re-order timing should account for the estimated delay between ordering and receiving.
Lead time
Delay between ordering and receiving
Formula for calculating re&order points
Avg daily use × lead time = re-order point
Higher lead times mean
Higher re-order level
Re-order qty
Amount of product to order once the re-order point has been reached
Re-order qty equation
Avg daily use × turnover goals in days = re-order qty
Considerations for calculating re-order qty
Round up to take into consideration potential growth expectations or supply and demand challenges
Turn over goals
Try to match the vendor’s billing cycle to attempt to sell the product before the practice has to actually pay for the product
Selling functions
Elements of an inventory system that deal with profit
Selling function examples
Price setting
Tracking profit margin
Compare inventory and supply to revenue
Gross profit
Gross profit
The difference between the price of a product to the client and the total cost of that product to the practice
Red tag system
Back up system example
- tag is placed in the bottle that signifies when that product needs reorder
2 important organization techniques
Zoning
Central supply
Zoning system
Zoning your inventory throughout your hospital (and mobile truck) is like creating a map.
How to create a zoning system
- Create list of supplies and location
- Create stocking list with minimum reorder points
- Assign staff to certain items or location
Central supply system aka
Ration based inventory
Central supply system
Supplies and inventories are stored in a main highly secured area and systematically rationed out to other areas of the practice and smaller quantities.
Use mainly in large practices.
Central supply system rules
Create locations for primary and secondary storage
Limit access to 1 or 2 people
Safeguard primary storage with lock
Moving a product from one place to another requires sigh out log
No one person should have control over assets and movement of asset
Selective inventory control
Profit-based management system that prioritizes inventory based on value and importance
Pareto’s 80/20 rule
20% of the items account for 80% of the sales revenue.
80% of the costs exist in 20% of the items
80% of the profit can be predicted to come from 20% of the product sold
Selective inventory control theory suggests
Investing the most time managing those products in the top 20%
Minimize the number of times orders are placed per week. Ideal goal = order your top 20% of items once a month.
BI
Value of drugs and medical supplies on hand at the beginning of the year
EI
Value of drugs and medical supplies on hand at the end of the year
DMSP
Some total of drugs and medical supplies purchased (in dollars) made over the course of the year
Average inventory on hand
(BI + EI) ÷ 2
Inventory turnover ratio
DSMP ÷ AI
AI
Average inventory on hand