Rubber Roll for Rice Mill PAES 214-215: 2004 Flashcards
cylinder where rubber is bonded
metal drum core
component of rice mill made of rubber bonded to an inner metal drum core use for hulling
rubber roll
depth of the rubber bonded on the metal drum core
rubber thickness
specified by the width, by the outside diameter and by the core diameter of the rubber roll
size
longitudinal dimension of a roll in right angle to the diameter
width
The rubber roll shall be classified as:
Centered , Off-centered
The rubber shall have a minimum thickness of ___
15 mm
The rubber hardness shall be between ___ shore in the case of elastomers and __ shore for press-cured rubber mixes.
80 shore to 90, 85
When the rubber is subjected to heating test, the minimum value of hardness shall be ____ with maximum hardness drop of ___
70 shore, 10 shore
The tensile stress of the rubber roll shall be ____.
6200 kPa to 8268 kPa.
The specific gravity of the rubber shall be ____.
1.2 to 1.3.
The modulus of elasticity of the rubber shall be ____.
482 kPa to 689 kPa.
When the iron sheet is used for the drum core, it shall be at least ___ cold rolled carbon steel.
0.6 mm
The rubber roll when tested in accordance with PAES 215 shall have hulling efficiency of at least ___.
80%.
Rubber roll input capacity (Size mm x mm x mm , Input capacity kg/h )
64 x 152 x 60/73… 350 – 400
Rubber roll input capacity (Size mm x mm x mm , Input capacity kg/h )
102 x 165/222… 450 – 700
Rubber roll input capacity (Size mm x mm x mm , Input capacity kg/h )
152 x 222 x 174….. 850 – 1000
Rubber roll input capacity (Size mm x mm x mm , Input capacity kg/h )
203 x 220/254….. 1100 – 1400
Rubber roll input capacity (Size mm x mm x mm , Input capacity kg/h )
254 x 254 …..1700 - 2200
For every ___ reduction in weight of the rubber roll, the brown rice processed shall be at least ___.
2 g , 60 kg.
rice grain that breaks in the process of dehulling which has a size of less than eighth-tenth (8/10) of the average length of the whole grain
broken brown
dehulled paddy with bran layer still intact
brown rice
grain which show signs of fissures or fractures or splinters
cracked grain
measure the ability of the huller to remove the hull
coefficient of hulling
measure the ability of the huller to remove the hull without breaking the grain
coefficient of wholeness
grain which is heat damaged, weather damaged, sprouted or distinctively damaged by insects, water, fungi, and/or any means
damaged grain
all matters other than paddy such as sand, gravel, dirt, pebbles, stones, metal fillings, lumps of earth, clay, mud, chaff, straw, weed seeds and other crop seeds
foreign matter
outermost rough covering of the palay grain (palea and lemma) consisting of the empty glumes, floral glumes, and awn
hull husk
quantity of paddy that the huller can dehulled per total hulling time, expressed in kilogram per hour
hulling capacity
product of the coefficient of hulling and coefficient of wholeness, expressed in percentage
hulling efficiency
paddy which are light green and chalky with soft texture
immature grain
amount of moisture in the grain expressed as percentage of the total mass of the sample (wet basis)
moisture content
unhulled grain of Oryza sativa l., that is grain with hull enclosing the grain
paddy palay rough rice
amount of rice grains free of foreign matter expressed as percentage of the total weight of the sample
purity
or a fraction of grain with its length equal to or greater than eighth-tenth (8/10) of the average length of the whole grain
whole brown rice grain
Moisture Content : dried to a uniform moisture content of
14 % + 1 %
Purity :
98 %, minimum
Type :
Long and slender grains
This is carried out to obtain actual data on rubber roll performance, operating accuracy, work quality and adaptability to various paddy varieties for at least ___ of continuous operation or until there is a ___ reduction in the thickness of the rubber roll on test.
2 h, 50 %
Start the test run and record the speed (rpm) of both rubber rolls with and without load. One roll should rotate ___ faster than the other.
25 %
Clearance adjustment between the two hullers should be maintained at about __ the thickness of the paddy/rough rice. Adjust and record the clearance of the rubber rolls before and after each test trial.
½
Record the changes in rubber roll dimension and weight every __ of continuous operation. Weigh and record the amount of paddy processed.
2 h