Manual Transmissions & Transaxles Flashcards

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1
Q

What is the purpose of the transmission?

A

Multiply engine torque, Lower engine RPM (O/D) and allow change in direction (R)

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2
Q

What is gear pitch?

A

the number of teeth per given unit of pitch diameter

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3
Q

What is pitch diameter?

A

distance from the halfway point of 2 furthest apart gear teeth

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4
Q

What is Pitch Circle?

A

the halfway point of the gear teeth

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5
Q

Where is the Face on a gear?

A

above the pitch circle (tooth center line)

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6
Q

Where is the Flank on a gear?

A

below the pitch circle (tooth center line)

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7
Q

What is direct drive?

A

same size gears

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8
Q

What is underdrive?

A

a larger drive gear (more torque)

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9
Q

What is overdrive?

A

a smaller drive gear (more speed)

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10
Q

list the parts and describe the ‘exploded view’ of a synchronizer

A

A center hub surrounded by 3 [inserts/shifting keys]. These are held together by a [sleeve] and secured with [lock rings/key springs] on either side. This whole assembly is sandwiched between 2 [blocking inserts] making up the entire [Synchronizer]

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11
Q

Describe the flow of power on a Transmission

A

Power flow enters from the [Input shaft] and then is transferred through the [Clutch gear] to a lower [Countershaft]. Then through the selected [Speed gear] and back up to exit out the [Output shaft].

Only exception is 4th gear where its transferred directly from the [Input shaft] to the [Output Shaft]

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12
Q

Describe the flow of power on a Transaxle

A

Power flow enters from the [Primary Shaft] and then is transferred through selected [Speed Gear] down to the [Secondary Shaft] and out the [Ring Gear]

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13
Q

What does the shifting interlock feature do?

A

Prevents engaging 2 gears at once

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14
Q

What do the detents balls and springs do?

A

Prevents gear from ‘popping out’

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15
Q

What benefit does a Transaxle have over a Transmission?

A

Its more compact and eliminates the need for high speed drivelines

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16
Q

How do you measure an shaft bearing journals?

A

Outside Micrometer

17
Q

How do you measure inner race flange thickness’?

A

Caliper

18
Q

How do you measure shaft runout?

A

Rotate on V-blocks and measure with Dial Indicator

19
Q

How do you measure clearance between Shift fork and shift sleeve?

A

Feeler Gauge

20
Q

What is the formula for finding gear ratios?

A

Driven / Driver

21
Q

How does a Dual-Clutch Transmission work?

A

Operates as 2 separate manual transmissions working in parallel

22
Q

What benefits does a Dual-Clutch Transmission have?

A

a DCT can shift gears faster and is more efficient, durable and lighter

23
Q

How many forward speeds can a DCT have?

A

6-7

24
Q

What is the difference between a Wet and Dry Dual-Clutch?

A

Dry clutches are smaller, lighter, cheaper and produce less power, therefor more common in FWD vehicles

Wet clutch is more powerful and housed in a drum completely submerged in oil

25
Q
A