Lecture 18 - Sterilisation Techniques Flashcards
What do medical or surgical procedures often breach?
the protective barriers of the host e.g. skin and mucosal surfaces or are topically applied to important body structures e.g. eyes, ears
Why is it critical that the pharmaceutical or surgical products being used are sterile?
to prevent the exposure of host tissue to potentially harmful microorganisms
Examples of pharmaceutical sterile products?
parenteral injections & infusions, ophthalmic preparations, ear preparations, wound and bladder irrigations
Examples of sterile surgical products?
wound dressings, artificial joints, cardiac pacemakers, surgical instruments, surgical gloves, hypodermic needles
What is the concept of sterility from an academic perspective?
complete absence of viable microorganisms from a product
What is sterility from a Pharmacopoeial perspective?
the tests to establish sterility are often limited due to the grounds of statistical probability due to limitations in the testing criteria available
What is sterilisation?
the process of removing or killing microorganisms from the product to render it sterile
What are examples of sterilisation methods?
heat (steam & dry heat)
radiation (g-rays or high energy electrons)
gaseous (ethylene oxide or formaldehyde)
filtration (with subsequent aseptic processing)
What does the sterilisation method applied depend on?
the physiochemical stability of the product to be sterilised
What is the most common type of sterilisation used?
steam sterilisation, accounts for 80% of sterilisation applied
What does sterility depend on?
microbial burdens of raw materials, equipment and facility
the operators
the use of validated sterilisation protocols
in process control of the process and the production environment
suitable storage conditions of the finished products
Why is storage of the finished product important?
to prevent recontamination
What should parenteral products be?
be pratically free from particles
be pyrogen free
be physiological compatible in terms of pH, tonicity
What should eye drops be?
buffered near physiological pH of tears
What do particles do if they are entered into a patient?
they have the ability to block capillary beds or travel somewhere more distance and block an important capillary bed, leading to reduced oxygen flow
What might pyrogens cause?
unwanted side effects e.g. pyrexia or disturb blood pressure
What are the heat sterilisation methods?
moist heat and dry heat
What does moist heat denature?
cell wall and cytoplasmic constituents and/or hydrolysis
How does dry heat denature?
denatures by oxidation
What is the destruction action of heat on microorganisms?
most pronounced in the presence of moisture
What does the enhanced sensitivity of microorganisms to heat in the presence of moisture cause?
reduced operating temperatures and times to effect sterilisation
Time and temperature of moist heat sterilisation?
115-118 degrees C 69kPa = 30mind
121-124, 103kPa = 15 mins
126-129, 138kPa = 10 mins
134-138, 209kPa = 3 mins
Time and temperature of dry heat sterilisation?
160 degrees C = 120 mins
170 degrees C = 60 mins
180 degrees C = 30 mins
At normal atmospheric pressure steam kills?
most but not all types of microorganisms
bacterial spores remain viable even if they are heated for prolonged periods of time
What are higher steam temperatures used for?
to ensure that all microorganisms are killed in a product
How do we obtain higher steam temperatures?
the water must be heated under pressure in an autoclave
What is steam?
water in the vapour (gas) phase
What is needed to transform water from the liquid to the vapour state?
energy must be added to the liquid
How can the energy bringing about this change be subdivided?
energy to raise the temp of the mass of liquid water to its boiling point
energy to transform the mass of liquid water at its boiling point to a vapour pressure
What is the energy to raise the mass of liquid to boiling point?
4.2kJ/kg/degrees C
What is the latent heat of vaporisation?
the energy to transform the liquid at its boiling point to a vapour pressure
2220kJ/kg
What is the exact boiling point of water determined by?
the pressure of the atmosphere in which the water is being heated (boiling point will increase with increasing pressure)
What is the boiling point of water at atmospheric pressure?
100 degrees C
When is steam referred to as being saturated?
when it is at a temperature corresponding to the liquid boiling point appropriate to its pressure
What is the effectiveness of saturated steam under pressure at destroying organisms related to?
the physical properties of the steam under pressure that allow the steam to efficiently transfer heat to the product requiring sterilisation
What happens when steam comes into contact with an object whose temperature is below the steams saturation temperature?
the steam condenses into liquid water (at 121 degrees C) on the object and transfers the latent heat of vaporisation (2220kJ/kg) to the object
What does the condensation cause?
a rapid contraction in volume (~785x decrease) and creates a localised region of low pressure that is filled by additional saturated steam
What does this contraction in volume ensure?
the rapid penetration of the load by the steam
When does this process continue until?
the object reaches the temperature surrounding the steam
When are increased pressures used?
only to elevate the temperature at which saturated steam is produced
the pressure itself has no antimicrobial action
Why is water quality used to produce saturated steam important?
contamination with chemical residues within water is possible
What does purity of the water effect?
the temp it can achieve at a particular pressure
chemicals in water can contaminate the product
What is superheated steam?
when the temperature increases above the saturation-pressure boundary or if the pressure is reduced below the saturation temperature-pressure boundary then the steam is referred to as being super heated
How does superheated steam behave?
like an ideal gal and is not as lethal to microorganisms as saturated steam?
What does superheated steam cause?
do not get transfer of latent heat of vaporisation and do not get lethal kill of microorganisms
What happens if you get a reduction of temperature at fixed pressure?
you get a puddle of water which means there is no transfer of latent heat of vaporisation, not as much antimicrobial action