ILM 190302 B Flashcards

1
Q

What are the 5 functions of Off Road suspension systems?

A
Load Carrying Capacity
Absorb and Transmit Torque Loads
Provide operator comfort
Centre the driveline
Maintain ground contact
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2
Q

What was the hitch connection point on older scrapers called?

A

Stiffneck, due to no cushion hitch

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3
Q

What positions are available to an operator of a push pull type scraper for cushion hitch?

A

Bail Down with No Cushion
Bail Up with No Cushion
Cushion Ride

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4
Q

An operator complains that his machine has been shut off for some time, but the cushion hitch has not drained down. Why?

A

The valve stem on the accumulator is broken.

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5
Q

What type of unit would use a rubber block suspension, and where would it be mounted?

A

Articulated haul trucks, located on the top of the drive axle.

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6
Q

What 2 things do A Frames provide on an articulated haul truck suspension system?

A

Vertical Dampening and Longitudinal support.

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7
Q

What occurs on rubber block suspension when it is being used loaded and unloaded?

A

The rubber block will get stiffer during high loads and softer during light loads.

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8
Q

How does Hydrair Suspension control the rebound rate?

A

There is a metered orifice and a checkball that allow fluid in during compression, then the fluid returns only through the orifice.

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9
Q

What can happen over time on chromed rods inside the suspension cylinders?

A

The wiper seal will slowly destroy the chromed finish.

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10
Q

What are 5 reasons to perform service on a suspension cylinder?

A
Electronic Fault Code
Poor Chromed Rod Condition
Leaking cylinder or nitrogen charge
Hard ride conditions
Rod fully extended when unit unloaded
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11
Q

When measuring front suspension cylinders, what size shims are used for what temperature difference? Celsius and Fahrenheit

A
  1. 4mm shim for every 5.5 Degrees Celsius difference

0. 25” Shim for every 10 Degree Fahrenheit difference

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12
Q

On a large haul truck, if the pan hard rod bushings are wearing, where would the wear also show up? Why?

A

In the wheel bearings due to the full floating axle.

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13
Q

How do servo valves control the pressure within the hydraulic pump?

A

Spring pressure is overcome when pressure is past limits, allowing the pressure within the system to go through the spool valve and act on the swash plate, until the angle is equaled to the spring pressure.

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14
Q

What is a good way to test for problems within the hydraulic system?

A

Pull the in tank filter out, and use a magnet to check for ferrous particles.

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15
Q

What test is performed to determine pump condition?

A

A flow loss test.

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16
Q

What is the formula for a flow loss test?

A

Gallons per minute @ 100 PSI
- Gallons per minute @ 1000PSI
DIVIDED BY Gallons per minute @ 100 PSI
X 100 = Percent of Flow Lost

17
Q

When refilling accumulators, what type of gas cylinder and fittings should be used?

A

Dry nitrogen gas in a certified Gas Association cylinder, with 580 fittings

18
Q

What size gauge would typically be used to measure the pressure within a nitrogen filled suspension cylinder?

A

2000 PSI

19
Q

On a cushion hitch, what is the rod end, and the cylinder end attached to?

A

The rod end is attached to the Scraper Hitch Assembly

The cylinder end is attached to the Tractor Bracket

20
Q

What distance of hauling is a motor scraper intended for?

A

100-1000 Metres

21
Q

How is a load cylinder for a cushion hitch attached to a motor scraper?

A

The lower end of the cylinder is pinned to the tractor bracket portion and the Rod end is pinned to the scraper hitch bracket.

22
Q

What distance are articulated haul trucks intended for?

A

300-2000 Metre distances

23
Q

What is a pan hard rod used for?

A

This is used for keeping the drive axle centered accurately.