Heating Flashcards
Describe how a furnace works
Gas, oil or electricity transferred to air
Describe how a boiler works
Water is the heat transfer medium
What fuels are used for generating heat?
Oil, natural gas, propane, fossil fuels, wood
Natural gas piping can be these materials
Steel, copper, or plastic
Steel gas piping should be protected from rust by
Coatings or wraps/cathodic protection
Risers that extend above grade should be
Metal
What is typically laid with pipe to help locate it
A copper tracer wire
Gas piping indoors can be these materials
Steel, copper, corrugated stainless steel tubing (CSST) coated with PVC
Why might natural gas copper piping not be permitted in homes?
Sulphur in natural gas can react with it
Natural gas metres can be inside or outside, but they need this
Isolating valves (shut offs)
Natural gas piping vertical support is required
At every floor
What do regulators on natural gas metres do
Discharge gas through a release event, 3 feet from sources of ignition, windows, doors, appliance, intakes, or exhaust, and 10 feet from mechanical intakes
Where do shut off valves need to be for each natural gas appliance
In the same room as the appliances
Describe natural gas appliance connecters
Flexible, metal piping or direct connection (unless earthquake prone)
2 to 3 feet long
Should not pass through walls, ceilings, floors
Where should natural gas outlets be for a barbeques and fireplaces?
Outside the hearth and in the same room
What should be installed where a natural gas horizontal pipe feeds an appliance and what is it called?
A sediment trap/drip leg
Called a dirt pocket
Where is the natural gas usually bonded to?
Supply plumbing
Is propane stored as a gas or a liquid
Liquid
How high are propane tanks filled
80% capacity to allow for expansion
Are propane tanks stored above ground or below grade
Either or
What is a propane tanks location determined by
The size of the tank
Where should propane tanks be stored?
10 feet from buildings and sources of ignition
Why should propane tanks not be covered by roofs?
Relief valves discharge straight up
Gas burners can be these gases
Propane or natural gas
Describe how burners operate
Fed from an electrically operated valve and mixed with air and ignited
Three most common burners.
Ribbon
Monoport
Ring
Describe a mono port burner
Newer burners
conversion gas burners
fan assisted
Describe two stage modulating furnaces
Low and high firing rate, rather than on and off. More efficient.
Which type of burners are especially prone to plugging with debris
Ribbon
How can rust happen in a burner?
If humidifiers or air conditioners above leak into furnace, or if exhaust gases condense
Natural gas needs a lot of air to burn. What are the consequences of restricted air
Condensation, costs, carbon monoxide poisoning
Describe burner flashback
Common on start up and with ribbon burners
Some ignited gas spilled out of the front of the heating system
What help prevent damage from burner flashback?
Heat shields
What is considered most of the brains of the heating system?
Gas valves. Electrically operated.
Describe the fail safe feature of gas valves
Fail in closed positions
Describe a heat shield
Metal plate that prevents flames from coming out of the front of the burner
Is a heat shield normally removed during home inspection
No
When should a specialist be called in regards to a heat shield
When there is evidence of scorching
Describe the three main ignition system types
Pilot, spark, or hot surface
What kind of pilot do older gas-fired heating systems have
A continuous pilot
What does a thermocouple do?
Make sure the pilot is on before allowing gas valve to open
Newer systems have what kind of pilot
Intermittent pilot that is ignited by a spark plug
What do high-efficiency systems use instead of a pilot
A hot surface ignition
Which burns hotter, oil, or gas
Oil
What kind of tank material is fuel oil stored in
Steel or fibreglass tank
Where are the fillpipe and vent pipes for oil?
Outside
What is required around oil tanks for spillage?
A Dyke
Why is an oil tank cylindrical?
To prevent from being blown over
Where can oil leaks occur?
In the tank, filter, oil, line
Where does rust occur in an oil tank and why?
At the bottom, because rust occurs due to condensation in the tank and water is heavier than oil
When should you keep an oil tank full and why?
In the summer to minimize condensation
Describe how oil burners work
Fan forces air into combustion chamber, pump forces oil into combustion chamber, nozzle converts oil into a fine mist, ignition ignites it
List the atomizing oil burner parts
Electrodes, nozzle, blast tube, or draft tube, primary controller, transformer/igniter, motor, fan, fuel pump
Describe combustion chamber refractory
Found in oil fired boilers and furnaces
Contains the flame in a controlled area
Similar material to fire brick
Protects other heating system components from flame
Located in the heat exchanger
Deteriorate over time and not easily accessible
Primary control does what and is located where
Prevents burner from operating if not safe
Mounted on exhaust or on burner
Newer burners use this for primary control
Cadmium sulphide eye or photocell
What is the risk of pressing the reset button in more than once on an oil burner
Can cause an accumulation of oil in a combustion chamber
What is dilution air also called
Draft air
What should be provided is a burner if in an enclosed room or a closet
Ventilation
(louvres in the furnace room door)
How much draft air and combustion air do you need to burn one cubic foot of natural gas any furnace?
15 ft.³ of each
What do natural draft appliances require?
Extra dilution, or draft air to ensure air moves up the chimney
What are the differences between oil burners and gas furnaces?
Oil burners, have a stronger fan that draws air in. Gas furnaces rely on natural draft. (newer have fans.)
Which tend to have more problems, gas furnaces or oil burners
Gas furnaces
How do high-efficiency gas furnaces bring in outside air
Directly through a pipe with pressure sensors
What is a draft hood also called
Draft diverter
Where is a draft hood usually found
In gas heating systems
What does a draft hood or draft diverter do?
Allows room air to be drawn into exhaust system to help exhaust move up the chimney
Cools exhaust air as it mixes
What is backdrafting or spillage
House, air pressure is lower than outdoor and exhaust gases spill out of the draft hood
Describe vent connecters
Galvanized steel pipe, 4 to 10 inches in diameter, sloped, quarter inch per foot
Vent connecter clearances from combustibles for gas and oil
Gas: 6”
Oil: 9”
Can modern high efficiency, gas systems be discharged in plastic pipes through the building rather than up the chimney and why
Yes. Because they remove so much heat.
What is the problem with a vent connector that is too long
They may cool gases and lead to condensation
What is the problem with undersized vent connectors?
Restrict flow of gases
What is the problem with oversized vent connectors?
May allow gases to linger
When should special vent connecter collars be used?
When passing through combustible materials
There have been recalls on these mid efficiency, Vents
High temperature plastic vents (HTPV’s)
What kind of chimneys are unsuitable for gas and why?
Unlined chimneys (exposed brick, or concrete). Condensing exhaust gases could damage the chimney.
Chimney liner can be what materials
Metal, clay tile, asbestos cement pipe
Where more than one appliance vents into a chimney, where should the smaller and larger vents be?
Smaller vent should be above the larger vent
Can attached houses share a chimney
Yes
Can chimneys have more than one flue
Yes. Each home can have 1 to 2
Where is deterioration common on masonry chimneys?
At the top where inside condensation occurs
If sand or pieces of brick are at the base of the chimney, what should be considered?
A liner
Can two appliances share a single flue and why
No. Exhaust from one can enter the home from the other.
Can a furnace and a fireplace share a flue
No
Chimney flues, without metal liners should have
A clean out door at the base to remove debris
What are the implications of buildup of debris at the bottom of a chimney?
It could block the flue and exhaust into house
What should be provided at each floor level around a chimney?
Fire blocking (noncombustible insulation)
Metal chimney vents for gas furnaces are what type and how much clearance do they need
B-vent. 1 inch clearance.
Metal chimney vents for oil furnaces are what type and how much clearance do they need
L-Vent. 3 inch clearance oil burns hotter.
Woodburning appliances need these wall systems
Triple wall systems. Higher temperatures than oil. 2 inch vent clearance.
If a metal chimney is 10 years old or older, why should it be inspected regularly?
Rust and gases can deteriorate inside of the chimney
What are the two types of bimetallic thermostats?
Mercury bulb, or magnet
Describe a bimetallic thermostat operation (mercury)
Central hub of coil is attached to temperature setting dial
Turning knob down means it Hass to get cooler for mercury to roll down and close contact
When warm, strip, tries to straighten out and mercury rolls away
Where should thermostats not be located?
In draughty areas, near heat, sources or areas that get direct sunlight
What is Maxximum set back on the thermostat and why?
Less than 10°F. Cooler temperatures create higher humidity which causes condensation.
Blowers usually run when the furnace is on, but why might they be continuously run?
For clearing house air
What can cause a thermostat to function improperly
Dirt, not level or not properly calibrated
What is a thermostat anticipator?
A device that prevents overshoot or short cycling and shuts off just before the temperature is reached
Furnaces use ducts. Boilers use
Pipes to move heated water to radiators
Describe a heat exchanger operation
Air is warmed as it passes over a hot metal box
What are the three main gas and oil furnace components
Heat exchanger, burner, blower
Should return registers be low or high and why?
Low on each floor, because cold air falls
What kind of gas furnaces are used above short crawlspaces
Downflow furnaces
What is an electric furnace similar to and why?
A hair dryer. Cool air is blown over a hot element.
Electric furnaces do not have these components
No burner, heat exchanger, or vent
A typical electric furnace element is how many watts
5000
What is a furnace sequencer?
A staged furnace that turns on heating element one by one and avoids electrical surge
How do auxiliary Plenum heaters work with furnaces?
They will try to heat the house until it can’t keep up then the furnace turns on
What is the most critical component of a gas and oil burner?
Heat exchanger. Separates house air being heated from burning fuel.
In the heat exchanger, burning fuel never comes in contact with house air. What is this called?
Indirect fired heating system
Modern heat exchangers have these to slow airflow and increase efficiency
Dimpled or curved surfaces
Average life expectancy of a heat exchanger
18 to 25 years
Potential causes of rusted heat exchangers
Defective, humidifiers, leaking condensate trays from air conditioning, moisture from damp basement
When is a specially protected heat exchanger recommended
When swimming, pool chemicals, paint, strippers, chemicals, and hair salons can cause rust
What is part of regular maintenance for a heat exchanger?
Flushing
Motors for blowers can be mounted internally to drive it directly. How do external motors operate
They drive the blower with pulleys and a belt
What does an ECM stand for?
Electronically commutated motors
Why are electronically commutated motors more efficient?
Larger range of operating speeds
What does PSC stand for?
Permanent split capacitor motor
Are permanent split capacitors more or less efficient
Less
Most common problems with blowers or blower motors
Burnt out motors or worn bearings
Dirt buildup causing vibration, blower becomes loose, bearings fail
Describe the functions of a fan/limit switch
Keeps fan blowing after burner is shut off until air feels cool
Shut off burner if furnace overheats
When can short cycling occur?
When the fan limit switch is out of adjustment or thermostat and exchanger problems
What could happen if the limit switch is too high?
It could overheat and ignite dust inside ductwork
Describe an older furnaces pilot
Continuously burning that ignites gas when main valve opens
What is a thermocouple?
A heat sensor that verifies the pilot is on
What is hot surface ignition? Also called.
Electronic ignition
What is a form of primary control?
Heat or flame sensors
Oil burners are typically spark ignited. What does primary control do?
Heat or flame sensors stop the dumping of fuel
Why does condensate from burners need to be neutralized before entering drains?
It can be slightly acidic from combustion gases
Some furnaces have this to detect gases, escaping out of the front of the burner
Is spillage switch
What is it called when gases escape out of the front of the burner
Backdrafting
What is an air proving switch also called
A differential switch
What does an air proving switch or differential switch do?
Senses pressure differential across the fans in furnaces with induced draft fans
Where do air filters sit
In the return air Plenum, upstream of the blower
Where is filter support?
On the blower side of the air filter
Why are electronic filters better?
They can remove pollen and cigarette smoke particles by electronically charged plates of opposite polarity
What kind of noises are normal on electronic filters?
Sparking or crackling noises
What kind of filters help absorb odors?
Activated, charcoal, filters down stream of electronic filter plates
Which direction should the arrow on a filter point
Arrow indicating airflow should point to the blower
Some furnaces may have this to combat winter air
Humidifier
Describe a drum type humidifier
Mounted on return air duct with a bypass duct to supply Plenum
Should not be directly above heat exchanger
What is a trickle humidifier also called
Cascade
What is a trickle humidifier do
Allows water to fall over a special pad. High-quality.
These humidifiers are rarely seen residentially
Atomizing and steam generating
Why might a drum humidifier tray overflow?
Mineral deposits clogging water supply valve
What is needed if an air conditioning unit is connected to the furnace to prevent AC coil ice up due to short circulating of airflow
A humidifier duct damper
Where should a humidifier be installed in a furnace?
On the return duct, not the supply Plenum above the heat exchanger
Where are return air registers often located
In hallways and stairwells
Where should supply registers be located?
And your exterior walls, below windows, and return opposite (warm wall)
What should rooms without a return register have
A 1 inch gap for air flow to return
Does supply or return air duct work accumulate debris
Return
What is a simple way to improve heating in a room
Blocking off a return register
Where should supply or return air grills not be and why?
In garage is, as fumes may be drawn into the house
Slab on grade houses with forced air often have ducts embedded in the foundations. What can be the problem with this?
Can collapse when poured or fill up with water
Up until the 70s all systems were similar efficiency. What was the general operating steady state efficiency
80%
When a conventional furnace is not operating, what is happening
Warm house air is escaping of the chimney just maintaining adequate draft for exhaust gases
On gas fired systems, how is some fuel wasted
By keeping the pilot on
Average seasonal efficiency of a boiler or furnace
55 to 65% for conventional
Describe mid efficiency furnaces
They have a secondary heat exchanger, but are mostly conventional systems with modifications to reduce off cycle losses (draft fan in exhaust)
What does SEER stand for?
Seasonal energy efficiency ratio
High-efficiency furnaces are also known as
Condensing furnaces because exhaust gases condensate from being so cool
One of the main products of burning natural gas is
Water
High-efficiency furnaces have this many heat exchangers
2 to 3
High efficiency furnaces are this efficient
90% or more
How do combination heating systems work?
They use the water heater to heat the house. hot water flows to the plumbing system or to a fan coil unit. The fan blows air across the coil with hot water.
Water from a boiler can heat the home through these outlets
Radiators or radiant floor heating
Combination heating systems can also be used to heat the water in the tank. What is this called?
Indirect systems