HACCP Flashcards
HACCP stands for?
Hazard Analysis and Critical control point
What is the role of the HACCP?
- The HACCP approach provides a systematic way of identifying food safety hazards and making sure that they are being effectively controlled all the time.
- Systematic, proactive and preventative approach focuses on identifying and preventing hazards from contaminated food by enabling the processor to focus on CCP’s.
List the features that make up the foundation of prerequisite programs
- Facility and equipment design
- Pest control
- Cleaning and sanitation
- Supplier approval
- Employee training
- Personal hygiene
- Foreign material control
- Product specifications
- Product storage control
- Equipment maintenance
- Transportation
- Product traceability
- Allergen and chemical control
What are the 5 objectives of application of the HACCP system?
- Prevention of foodborne illness
- Reduction of losses due to product recall
- More efficient quality assurance system
- Reduction of costs of food analyses
- Protection of reputation
How is HACCP carried out?
- Assemble HACCP team – e.g. food microbiologists, chemists, engineers
- Describe product - HACCP plan is product-specific
- Identify intended use and consumers
- Construct flow diagram which describes the process -> HACCP plan is process specific
- Confirm (verify) on-site flow diagram
- List all potential hazards, conduct a hazard analysis and consider control measures (HACCP principle 1)
List the 7 HACCP principles
- Conduct a hazard analysis to identify any hazards that must be prevented, reduced or eliminated
- Identify the critical control points (CCPs) at the steps at which control is essential
- Establish critical limits for CCPs
- Establish procedures to monitor the CCPs
- Establish corrective actions to be taken when monitoring indicates that particular CCP is not under control
- Establish procedures to verify whether the above procedures are working effectively
- Establish documentation and records to demonstrate the effective application of the above measures
What is a hazard?
A biological, chemical or physical agent with the potential to cause an adverse health effect when present at an unacceptable level
Name some potential hazards
Bacteria
Viruses
Moulds
Parasites
Toxins
Chemicals (chemical hazards)
Foreign material (physical hazards)
List some common hazards present in raw meat and poultry products
- Excessively soiled animals
- Poor de-hiding/dressing techniques
- Excessive carcass handling
- Inadequate chilling/storage temperatures
- Inadequate procedures for disposal of unfit meat
- Poor use of knife/saw sterilisers
Name some food poisoning bacteria
E.coli
Salmonella
Campylobacter
Clostridia
Listeria
Bacillus cereus
Staphylococcus
List some common hazards seen in people
- Poor staff hygiene/training
- Ineffective hand/arm washing
- Working with vomiting/diarrhoea
- Soiled clothing
- Septic cuts/boils
- Nail biting
- Coughing/sneezing
- Smoking/eating in production area
List some common hazards seen in the premises
- Poor and ineffective cleaning
- Infrequent cleaning
- Poor sanitation
- Inadequate waste disposal
- Poor separation of clean and dirty areas
- Poor storage of packing material
What needs to be considered when conducting a hazard analysis to identify any hazards that must be prevented, reduced or eliminated
- The qualitative and/or quantitative evaluation of the presence of hazard
- Survival or multiplication of pathogenic microorganisms
- Contamination (or recontamination) of an agent on the raw materials, in-process product or finished product.
- Overall risk - the likelihood of hazard occurrence and severity of the consequences (adverse health effects - probability and consequence
Define an (un)acceptable level of a hazard
Agents (contaminants) are acceptable as long as their levels remain below a certain maximum
If an agent is present in a food at a:
- Low, acceptable, level, its increase to an unacceptable level should be prevented
- High, unacceptable, level, its reduction to an acceptable level should be assured
List the 6 principles of hazard control
- Prevention of contamination
- Prevention of increase in level
- Assurance of adequate reduction
- Prevention of recontamination
- Prevention of dissemination (spread)
- Elimination