Fluid Lines and Fittings Flashcards

1
Q

Which coupling nut should be selected for use with 1/2-inch aluminum oil lines which are to be assembled using flared tube ends and standard AN nuts, sleeves, and fittings?

A

AN-818-8

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2
Q

Metal tubing fluid lines are sized by wall thickness and what?

A

Outside diameter in 1/16th inch increments

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3
Q

Rolling-type flaring tools are used to flare ______, ______, and ______ tubing.

A

Soft copper, aluminum, brass.

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4
Q

From the following sequences of steps, indicate the proper order you would use to make a single flare on a piece of tubing:

  1. Place the tube in the proper size hole in the flaring block.
  2. Project the end of the tube slightly from the top of the flaring tool, about the thickness of a dime.
  3. Slip the fitting nut and sleeve on the tube.
  4. Strike the plunger several light blows with a lightweight hammer or mallet and turn the plunger one-half turn after each blow
  5. Tighten the clamp bar securely to prevent slippage.
  6. Center the plunger or flaring pin over the tube.
A

3, 1, 6, 2, 5, and 4

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5
Q

Hydraulic tubing, which is damaged in a localized area to such an extent that repair is necessary, may be repaired how?

A

By cutting out the damaged area and utilizing a swaged tube fitting to join the tube ends.

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6
Q

What is an advantage of a double flare on aluminum tubing?

A

More resistant to damage when the joint is tightened.

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7
Q

A certain amount of slack must be left in a flexible hose during installation because, when under pressure, it what?

A

Contracts in length and expands in diameter.

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8
Q

The term “cold flow” is generally associated with what?

A

The impressions left in natural or synthetic rubber hose material.

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9
Q

What is the color of an AN steel flared-tube fitting?

A

Black.

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10
Q

Which of the following statements is/are correct in reference to flare fittings?

A

AN fittings have an identifying shoulder between the end of the threads and the flare cone.

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11
Q

Flexible lines must be installed with what?

A

A slack of 5 to 8 percent of the length.

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12
Q

The maximum distance between end fittings to which a straight hose assembly is to be connected is 50 inches. The minimum hose length to make such a connection should be what?

A

52-1/2 inches

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13
Q

Excessive stress on fluid or pneumatic metal tubing caused by expansion and contraction due to temperature changes can be avoided by what?

A

Providing bends in the tubing.

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14
Q

The material specifications for a certain aircraft require that a replacement oil line be fabricated from 3/4-inch 0.072 5052-0 aluminum alloy tubing. What is the inside dimension of this tubing?

A

0.606 inch.

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15
Q

In most aircraft hydraulic systems, two-piece tube connectors consisting of a sleeve and a nut are used when a tubing flare is required. The use of this type connector eliminates what?

A

The possibility of reducing the thickness of the flare by the wiping or ironing action when the nut is tightened.

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16
Q

During installation, MS flareless fittings what?

A

are normally tightened by turning the nut a specified amount, unless the manufacturer lists torque values.

17
Q

When flaring aluminum tubing for use with AN fittings, the flare angle must be what?

A

37 degrees

18
Q

Scratches or nicks on the straight portion of aluminum alloy tubing may be repaired if they are no deeper than what?

A

10 percent of the wall thickness.

19
Q

Flexible hose used in aircraft systems is classified in size according to the what?

A

Inside diameter

20
Q

When a Teflon hose has been in service for a time, what condition may have occurred and/or what precaution should be taken when it is temporarily removed from the aircraft.

A

The hose may have developed a set, or have been manufactured with a pre-set shape, and must be supported to maintain its shape.

21
Q

A scratch or nick in aluminum tubing can be repaired provided it does not what?

A

Appear in the heel of a bend.

22
Q

Which of the following hose materials are compatible with phosphate-ester base hydraulic fluids?

A

Butyl and Teflon

23
Q

Which tubings have the characteristics (high strength, abrasion resistance) necessary for use in a high pressure (3,000 PSI) hydraulic system for operation of landing gear and flaps?

A

Corrosion-resistant steel annealed or 1/4H

24
Q

When installing bonded clamps to support metal tubing, what?

A

Remove paint or anodizing from tube at clamp location.

25
Q

In a metal tubing installation, what?

A

Tension is undesirable because pressurization will cause it to expand and shift.

26
Q

Which of the following tools is best to use when cutting soft aluminum tubing?

A

Hand operated wheel-type tubing cutter.

27
Q

The primary purpose of providing suitable bends in fluid and pneumatic metal tubing runs is to what?

A

Prevent excessive stress on the tubing.

28
Q

Which of the following statements is true regarding minimum allowable bend radii for 1.5 inches OD or less aluminum alloy and steel tubing of the same size?

A

The minimum radius for steel is greater than for aluminum.

29
Q

A gas or fluid line marked with the letters PHDAN is what?

A

Used to carry a hazardous substance.

30
Q

Which statement is true regarding the variety of symbols utilized on the identifying color-code bands that are currently used on aircraft plumbing lines?

A

Symbols are always black against a white background regardless of line content.

31
Q

If a flared tube coupling nut is overtightened where is the tube most likely to be weakened/damaged?

A

At the sleeve, fitting nut, or tube flare.

32
Q

When installing a castle nut, and the castelation does not align with the cotter pin hole in the bolt within the torque range, the acceptable practice is to what?

A

Change the nut or washer and try again.

33
Q

Which statement concerning Bernoulli’s principle is true?

A

The pressure of a fluid decreases at points where the velocity of the fluid increases.

34
Q

(1) Bonded clamps are used for support when installing metal tubing.

(2) Unbonded clamps are used for support when installing wiring.

A

True

True

35
Q

Which statement is true regarding flattening of tubing in bends?

A

The small diameter of the flattened portion must not be less than 75 percent of the original outside diameter

36
Q

A 3/8 inch aircraft high pressure flexible hose as compared to 3/8 inch metal tubing used in the same system will what?

A

Have equivalent flow characteristics.