finishes Flashcards

1
Q

laminating encapsulation

A

via a desk top laminator
paper is fed through the desk top laminator and heat sealed leaving a polymer sheet cover on both sides of the paper
with a border around aswell

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2
Q

lamination via a surface coating

A

liquid lamination can be applied with a roller or a spray and can be used for signage to protect from the effects of moisture

film lamination is usually made of pp with an adhesive to make the laminate stick
fed then pressure applied

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3
Q

embossing

A

raised surface
visual and tactile effect
greeting card
2 dies made of stainless steel or brass
female and male
put between then pressure applied

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4
Q

debossing

A

imprinted depression which sits below the surface of the paper or card
2 dies create the impression
greeting cards

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5
Q

foil blocking

A

application of heat and pressure to a metallic paper to create areas of depth and texture to add aesthetic impact
special machine with a heated die similar to the embossing process stamped onto the material throigh the foil transferred as pressed
accuracy and consistency

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6
Q

varnishing

A

clear non pigmented ink used on pre coated papers and boards to enhance the colour aswell as offer protection
only suitable for pre coated papers as they will no soak up

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7
Q

uv varnishing

A

smooth finish but ink must be fully dry before finish applied
machinery will instantly cure
high quality finish

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8
Q

spot varnishing

A

varnish in specific areas rather than whole surface

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9
Q

screen printing

A

textile t-shirts
minimal set up costs
image is created with a stencil
different screen for each colour
screen over the machine bed
squeegee forces in
one colour at a time

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10
Q

colour printing

A

4 colour process
cyan, magenta,yellow,key

line up precisely to make sure printed image doesn’t appear blurred
registration system to ensure final image is consistent quality control QC to check if all colours in correct place

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11
Q

flexographic printing

A

least expensive
fast drying water based inks
newspapers, comics

rolls of substrate rather than sheets
allows a large continuous print

flexible printing plates (expensive,last long time) wrapped around cylinders on a web press ink fed from first ink roller transfers onto substrate

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12
Q

offset lithography

A

versatile printing process
capable of producing one colour, 5,10
medium and long print runs
like books
oil and water do not mix
image area absorbs oil easily non image area absorbs water easily

1 printing substrate is either sheet fed or web roll fed into the printing machinery
2 printing plates are produced by a computer to plate process etching image onto plate
3 ink applied plate cylinder rolls onto blanket roller which becomes coated in ink
as substrate is fed through the image is transferred

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13
Q

polymer finishing

A

self finishing
no extra processes
surface textures produced from the mould
pigments during manufacture

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14
Q

overmouldings

A

second polymer over
TPE
provide extra grip
highlight different colours

  • 2 injection moulding moulds
    one for product
    product placed into second mould
  • twin shot injection moulding
    2 separate components cavities
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15
Q

metal finishing

A

oxide layer- protects against environment

enhance appearance

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16
Q

cellulose and acrylic paints

A

paints provide colours and texture plus barrier against corrosion
low cost metals like steel

surface must be cleaned and degreased with primer coat
red oxide primer

17
Q

electro painting

A

metal to coat a cheaper base metal
protective layer plus aesthetic
kitchen taps are chromium plated to protect against water

18
Q

polymer dip coating

A

wire coat hangers
kitchen dish drainers
coat hooks

230 degrees
dipped into tank of fine polymer powder with fluidisation bath
provides even coat
resigned from heat
powder melts

19
Q

metal dip coating

A

metals can be coated with other metals by dipping the product to be coated into a tank of molten plating metal
- prior cleaned and degreased

20
Q

powder coating

A

product is statically charged (negative) thermoset polymer resin (positive charged) is then sprayed through an air gun
strong attraction
baked in oven
heat melts powder

21
Q

varnishing metal

A

clear finish to protect the metal and allow the colour of the base metal to show through
expensive metals such as aluminium

22
Q

sealants

A

metal sealants are tough polymer based sealant coatings that protect polished surfaces from decay and tarnishing
silicon based are used in auto motive industries protect from weathering

applied with cloth or machine pad
cure for 15 mins
buffed to shine

23
Q

preservatives

A

temporary in process or final post processing medium to long term protection for metal surfaces
moulds and dies to prevent fingertips on surface
wiping with a cloth
silicon sealants is also a preservative

24
Q

anodising

A

aluminium products
enhances the natural oxide layer
increased hardness and toughness
provide colour

sim to electroplating
electric current passes through the sulfuric acid electrolyte solution from the part to be treated to the negative cathode
as current flows from positive anode to negative cathode
aluminium oxide layer builds up
finished with varnish to seal

25
Q

catholic protection

A

all metals have natural voltage
when joined together electrical current if water is present at the join this results in an electrochemical cell and one of the metals will corrode
most active metal= zinc
least active= copper
middle= lead

control the rate of corrosion by making the metal the cathode of an electrochemical cell the anode is a sacrificial metal will will corrode easier

protect steel structures immersed in water or soil

impressed current- protected is connected to an electrical power supply
direct current flows from an inert electrode through any liquid to the component to be protected

sacrificial anodes- sacrificial metal to protect the metal product of value

26
Q

wood finishing

A

prevent the wood from absorbing moisture
protect against decay
protect against insect attack
enhance the appearance of the final product

27
Q

polyurethane varnish
acrylic varnish

A

gloss satin and matt
clear or colours
apply with grain

hard tough heatproof waterproof finish

28
Q

water based paints

A

different surface finishes metallic gloss satin matt
spray
wood knots treated first
should be primed first
protection and colour
softwoods
aesthetically pleasing

29
Q

stains

A

many diffeeent colours and types
grease free prior to application
enhance grain and colours
make inexpensive wood look more expensive
no protective properties

30
Q

colour wash

A

coloured
apply with wet sponge
help colour wood to see grain

31
Q

wax

A

clear and coloured
indoor products
buff

high gloss finish
wax increase the surface hardness and toughness

32
Q

pressure treating

A

pressure vessel containing a solution consisting of copper sulfate and other preservatives
helps protect wood for up to 50 years
decking

33
Q

yacht varnish

A

high gloss or satin
outside all year
increased weather resistance and toughness

34
Q

danish oil

A

clear and colour tints
lint free cloth
rub oil into surface let soak and then rub away
sand to open up grain
natural appearance
not a very hard wearing finish
regular layers can make water resistant

35
Q

teak oil

A

clear tint
lint free cloth rub oil into surface leave 5 mins rub away with clean cloth
naturally oily woods
outdoor wood products to improve weather resistance
aesthetically pleasing