Core Knowledge Flashcards
Why are different production techniques used based on the product
To manage the cost
To manafacture efficiently
Example / Description / pros + cons
Standardised design and components
E.g Electronic components
An individual part manufactured in bulk to an internationally accepted standard
This is done as the same components can be used over many designs
P-
Saves cost
Consistent quality
Speeds up devlopment
D-
Difficult to customise
Quality of product may suffer
Example / Description / pros + cons
Just in time (JIT)
E.g On demand publishing (greeting cards)
Computerised stock control ensures that parts are received exactly when needed
The parts can go directly to the production site (not stored)
P-
Reduces waste → increases efficiency
Allows production time changes to meet demands
C-
Fewer bulk buying discounts
Break in the supply chain holds up production
Example / Description / pros + cons
Lean manufacturing
A way of reducing waste in design, manufacturing, distribution and customer services
E.g eliminating overproduction / minimising defects
P-
Multi skilled teams are responsible for 1 part of the process. This improves production as skills can be shared
C-
Time consuming analysis
Disruptive change to existing process
Example / Description / pros + cons
Batch production
E.g Limited print books
A set number of products manufactured in limited quantities for a limited time
P-
Could lower capital costs
Reduces inventory / storage space
C-
Downtime when reconfiguring production system
Lower production efficiency (less is made)
Example / Description / pros + cons
Continuous production
Manufacturing high demand products 24 hours per day
E.g materials such as glass sheets
P-
Removes cost of stopping and starting the production line
Materials can be cheaper when bought in higher quantities
C-
Automation can lead to staff redundancy
High-Capital input
A fault in production can hault the whole process
Example / Description / pros + cons
One off production
A single unique product made by skilled workers
E.g specialist furniture
P-
High quality products
C-
Production times are longer
Product is more expensive as production is labour intensive + material cost is higher
Example / Description / pros + cons
Mass production
E.g. toy manufacture
Efficiently and consistently producing many products at a low cost per unit
Automated with parts added to the product in a sequence
P-
Materials can be cheaper in high quantities
C-
High initial set-up costs
Repetitive
If a production line breaks manufacturing is halted
What are enterprises
A business
Started by someone who shows initiative by taking a risk to set it up
What is crowd-funding
A method of raising funds from many people for an enterprise via online platforms
Effects of new and emerging technologies on :
Industry
-Costs can be cut as more efficient manufacturing methods are found
-Human error is decreased
-products are brought to the market quicker
- Reduce the need for manual input which leads to unemployment
- employees will have to learn new skills, e.g. looking after the machines
What is demographic movement
The way in which a populations structure changes
What is sustainability
The ability to meet the needs of the present without compromising the needs of the future
Effects of new and emerging technologies on
Environmental Transport costs
Transport costs are high as diesel lorries release high amounts of CO2 and make multiple trips
-using electric vehicles or trains
-making fewer journeys / establishing distribution centres with good links
- designing lighter and more compact packaging for products so more can fit into the carrier
Effects of new and emerging technologies on
Waste
Waste is often caused due to manufacturing inefficiencies - but can be easily minimised
Reduce - lower wate produced by using computer controlled machines to minimise cut offs
Reuse - Products that would otherwise become waste can be reused, such as empty ink cartridges
Recycle - Using the raw materials from a product again. Some new plastics can be melted down and reformed
Recovering - Recovering wasted energy generated in factories. This could be heat energy which could be reused as fuel elsewhere
What is automation
Using control systems to operate equipment
What is the internet of things (IoT)
A system of interrelated devices that are connected via the internet
Examples of the internet of things
A homes heating system or washing machine can be programmed remotely by an app - saves time in sekecting settingss
Cameras can be placed in homes or outdoors. This can monitor movements of people (checking if elderly people are ok OR accepting packages when not in)
Electric plug sockets or lights can monitor when in use → this can be useful in showing your daily routine or seeing where energy is being used
Smart appliences can be activated using voice → making things easier
How it is converted into energy / advantages / disadvantages
Coal
Heat energy and hot gases convert water into steam which powers a turbine to generate high - voltage electricity
Can be used as a dometic heat source
A-
Reliable + relatively cheap to extract and convert.
Stable, large scale electricity production
N-
Coal mining has impacts on the landscape
Technologies to reduce coal power plant emissions are expensive
Emits pollution - CO2, sulfur….
Non renewable
How it is converted into energy / advantages / disadvantages
Oil
Can be split into petroleum products such as
Petrol, paraffin and diesel
Oil can be burnt to heat water → produces steam to propel turbine blades and produce electricity
A-
Relatively cheap to extract and convert
Stable large scale / high power electricity generation
N-
Oil power plants are highly polluting
Oil exploration impacts the landscape.
Extraction risks environmental disasters
Non - renewable
What are non renewable energy sources
Fossil fuels that were formed from the remains of animals and plants that lived millions of years ago
They cannot be replenished quickly and will eventually run out
How it is converted into energy / advantages / disadvantages
Gas
Burning gas can power turbines, the waste heat can power a steam turbine
Natural gas is used in homes for cooking
Its combustion emits half the CO2 emissions as coal
A-
cleaner than coal or oil
Relatively cheap
Stable large scale / high power electricity production
N-
Burning gasses are highly polluting
What is renewable energy
Energy that is made from natural resources that are not in a limited supply
How it is converted into energy / advantages / disadvantages
Biomass
Organic material such as wood, landfill gasses and rubbish
Can be used directly via combustion to produce heat or convert to electricity
A-
Waste from plants and farming can be used
D-
Emits fumes that add to global warming
Large areas are needed to cultivate crops
How it is converted into energy / advantages / disadvantages
Biodiesel
Made from natural elements such as plants, fermented waste, cooking oil
Can be used in diesel powered vehicles without modifying the vehicle
A-
Does not give off harmful chemicals
Uses plant waste
D-
Large area needed to cultivate crops
How it is converted into energy / advantages / disadvantages
Tidal
Turbines generate electricity from the movement of tidal water
Artificial tide barrages can be constructed across tidal rivers bays and estuaries.
The water is trapped and then released through the turbines
A-
Tides are predictable and stable
Powerful + no emissions
Barrages have a secondary purpose as a bridge
D-
Lower energy output than fossil fuels
Large barrages may have an ecological impact
Expensive to build + only available in costal areas
How it is converted into energy / advantages / disadvantages
Wind
Wind turbines use propeller blades which spin a shaft to create electricity in a generator
A-
Freely available
Can be used in remote areas
No emissions
D-
Could restrict shipping traffic when placed in the sea
Wind can be unpredictable
Expensive to set up
Effectiveness of power generation depends on the location
How it is converted into energy / advantages / disadvantages
Solar
Solar panels convert sunlight into electricity
Solar thermal power plants use the suns rays to heat a fluid that is transported through pipes transferring heat to water, producing steam
Steam is then converted into mechanical energy using a turbine
A-
Reliable in warm countries
Homes can have their own electricity supply
More is produced in stronger sunshine
D-
Expensive to set up
Could change ecology if solar farms replace regular farms
Effectiveness of power depends on location
How it is converted into energy / advantages / disadvantages
Hydro electric
A dam traps water that flows through tunnels and turbines to make electricity
A-
Large amounts of low cost power
Can have a secondary purpose - a water reserve
D-
Expensive to set up
Construction may damage the environment
What are the 3 classes of levers and how can you tell which each one is
Class 1 - load fulcrum effort
Class 2 - effort load fulcrum
Class 3 - load effirt fulcrum
FLE - 123
Whichever is in the middle tells you what class the lever is
How do you calculate mechanical advantage
Load / effort
What is a velocity ratio + how do you calculate it
The ratio of distance the effort has to move compared to the load in a given time
= Distance moved by effort ÷ distance moved by load
How do you calculate efficiency of a lever
Mechanical advantage ÷ velocity ratio × 100
It is a percentage value
What are linkages
Levers that allow forces and motion to be transmitted in a certain way
E.g by reversing the movement
What is a bell crank
Class 1 lever
Transmits motion 90° to allow an input force to be transmitted around a corner
Emg bike brakes
What is a reverse motion linkage
A class 1 lever that reverses the motion of an input
Emg windscreen wipers
What is a cam
A mechanism that converts rotary motion into reciprocation or oscillating (up + down / back + forth) movement
What is a follower
A device that follows the movement of a cam profile to provide a desired output in a connecting part