CG-P1B-GX120 SALVAGE PUMP Flashcards
What type of Carburetor is installed on the pump?
Two-piece Flo-jet(small)
What is the spark plug gap on the pump?
.030in
MPC 256038.1 P. 9, 31
What types of oil are used on the pump?
SAE 30 for 50 degrees and up
5W30 for 30 degrees and down
10W30 for -5 degrees and up
MPC 256038.1 p 8
What spark plug is used on the pump?
NGK BPR6ES or DENSO W20EPR-U(commercial purchase)
MPC 256038.1 p 9
How long is the type one nylon cord that attaches to the 6volt explosion proof flashlight to the instruction card?
36inches bowline followed by a stopper knot on both ends.
D cell batteries
MPC 256038.1 P. 14
How is the extra suction hose gasket secured to the underside of the lid?
place the spare gasket into a 4x6in interlocking bag and close. tape the bag inside of the lid using a strip of duct tape. stencil “extra suction hose gasket” in 1”letters with black enamel tape.
MPC 256038.1 p. 14
What are the languages on the instruction card?
english, french, spanish, vietnamese
What is the size of the letters of the unit address on the pump container and “no smoking, gas in can”?
1” black enamel letters
two opposing sides of lid for no smoking
What size breakaway wire is used
0.020 in copper
MPC 256038.1 P. 18
How long will the pump take to prime at a ten foot lift?
no more than 30 seconds
MPC 256038.1 p 25
What is the most likely cause of failure?
moisture in the gas can
What is the maximum amount of pulls allowed to start the pump?
6 pulls
MPC 256038.1 p 26
What position does the recoil pull starter get stationed after reinstalling the quick release L-bolts
clockwise to the 1 o clock position
MPC 256038.1 P. 9
How far from the frame will the fuel can retention hook be after bending with pliers
1/8in
MPC 256038.1 P. 10
Fuel line retention rubber band
larks head rubber band to pump frame adjacent to fuel connector on fuel can. loop end of rubber band over fuel line between the fuel filter and the carburetor
MPC 256038.1 p 11
Oil alert sensor cutoff switch and unit
switch bracket bolted directly to flywheel shroud
unit in engine case has one yellow wire extending from rubber core. cut yellow wire flush with the sending unit
MPC 256038.1 p 12
Starter Rope
fold starter rope twice attach with larks head knot to pump frame handle at priming pump
MPC 256038.1 P. 14
Cold Start
- ensure the fuel valve lever in moved to the right “on” position
- ensure choke lever is moved to the left to “closed” position
- ensure throttle switch is moved to left from “slow” position to the “fast” position
- turn engine switch “on”
MPC 256038.1 P. 24/25
For the test, pump should be __ to __ ft above the water.
10-15 ft
M10470.10E p. 2-27 Note
What is one probability for the engine to fail to start?
Condensation (moisture) in the container
MPC 256038.1 P. 26
What are effective ways to rid the pump container of moisture?
Completely drying kit components and by using proper packaging methods. vacuum cleaner discharge air, directed into the hoses and pump housing.
MPC 256038.1 P. 26
What size is the armature gap?
.010 in using a feeler gauge
MPC 256038.1 P. 35
What type grommet is used for the instruction placard
00 plain grommet
MPC 256038.1 P. 14
What is the rated output
120-150 gl per minute at a 10 ft suction and operate for approx. 5-6 hours on 1 gl of gasoline
CGTO PG-85-00-310-A 6-4
120 gl per minute, 4-5 hours on fuel in kit
M13520.1C p 6-6
1C-144A-1 p 1-364 says 4-5 hours on 1 gallon
How long are the hoses
Suction- 15 ft 2 in dia
Discharge- 20 ft 3in dia
CGTO PG-85-00-310-A 6-4
What size/kind of motor
4 cycle, centrifugal pump, 3.5 HP at 3600 RPM
CGTO PG-85-00-310-A 6-4
3 horse power
M13520.1C p 6-6
CGTO 1C-144A-1 p 1-364 says 4 HP
Inspection interval
Visual- 30 days
Test run- 60 days
Servicing- 180 days
CGTO PG-85-00-310-A 6-4
How far down do you install the retainer ring for the recoil starter quick release L-bolts
Base of the thread
MPC 256038.1 P. 9
What type of clamp is used for the wire bundle of the oil alert cut off switch
Adel Clamp
MPC 256038.1 P. 12
What do you seal the oil alert sending unit(yellow wire removal) with
Small amount of flame retardant silicone sealant, black
MPC 256038.1 P. 14
What is stenciled on the outside of the pump container
1.Coast Guard unit address and unit operations center phone
number
2. NO SMOKING, GAS IN CAN or sticker on two opposing sides of
container lid
3. 1in letters
MPC 256038.1 P. 16
What type of fuel filter is authorized
Darley P/N- 4207201
MPC 256038.1 P. 19
Where do you place the second optional gas can
On top of pump assembly
MPC 256038.1 P. 21
How high do you fill the gas can
1/2 in from the bottom of the tank neck opening
MPC 256038.1 P. 24
Which direction on the fuel valve is the on position
Right
MPC 256038.1 P. 24
Which direction is the throttle moved to the fast position
Left
MPC 256038.1 P. 25
What do you adjust the throttle to and what do you use
1400 RPM
Treysit Sirometer held on the recoil starter cover
MPC 256038.1 P. 26
What do you lubricate the pump body suction intake, impeller, all moving parts, engine, flywheel, ignition coil, and pump with
Fluid Film
MPC 256038.1 P. 27
What do you secure the discharge with
Rubber band or light twine
MPC 256038.1 P. 27
What do you wash the foam element with
Warm soapy water then rinse and dry
MPC 256038.1 P. 30
What do you lubricate the foam filter element with
Mil-PRF-21260, SAE 5W30
MPC 256038.1 P. 31
Turn the flywheel so magnet is ___ beneath ignition coil
NOT
MPC 256038.1 P. 35
How do you remove rust or corrosion
Sanding or wire brushing
MPC 256038.1 P. 35
What type of loc tite is used on the inlet valve threads
3 turns of anti-seize tape MIL-T-27730A in a clockwise direction
MPC 256038.1 p 14
How many 1 x14 in solas on container
4
MPC 256038.1 p 15
How many 2 x 9 in solas on container
1
MPC 256038.1 p 15
How many 2 x 14 in solas on pump container
7
MPC 256038.1 p 15
How many 2 x 2 in solas on pump container
4
MPC 256038.1 p 15
How many 2 x 10 in solas on container
4
MPC 256038.1 p 15
Where can you find the serial number
On the cast aluminum pump casing above the intake hose attachment point
MPC 256038.1 p 18
What type of fuel lines, fuel filters, fuel cap, fuel line quick disconnect o ring is used
Darley
MPC 256038.1 p 20
What is a concern with desiccant generating heat when it first comes into contact with moisture
Thermal burns to soft tissue
MPC 256038.1 p 21
When packing what position should the on/off switch be in
On
MPC 256038.1 p 21
When packing what position should the choke lever be in
Open to the right
MPC 256038.1 p 21
What is the only approved fuel filter
PN 4207201
MPC 256038.1 p 25
What rpm should you adjust the engine speed to with the throttle lever
1400 rpm +- 200
MPC 256038.1 p 27
What do you measure the RPMs with
Treysit sirometer held on the recoil starter cover
MPC 256038.1 p 27
How full should the oil be filled to
Base of the fill port
MPC 256038.1 p 27
What size is the socket for the spark plug
13/16
MPC 256038.1 p 31
What size is the feeler gauge used between coil armature and flywheel
0.010
MPC 256038.1 p 36
What size drill bit is used to enlarge the adel clamp hole
15/16 in
MPC 256038.1 p 13
Due to the the fuel tank mounting hook being made of aluminum and potential for metal fatigue how many times can you bend the retention hook
Once
MPC 256038.1 p 10
The pump engine crankcase holds how much oil
0.59 us qt
MPC 256038.1 p 8
What color warning decals are in each corner on top of gas can
4 yellow decals
MPC 256038.1 p 7
What size socket goes on the 3 bolts of the crankcase housing pull starter housing to flywheel cover
10mm
MPC 256038.1 p 9
What color is the crankcase oil filler cap
gray on one side black on the other
MPC 256038.1 p. 8
What is the minimum octane that can be run in the pump?
85
unleaded
