7 - Products from Microbes Flashcards
Examples of products from microbes
Beer, wine, vinegar, dairy
Products from microbes
- May be originally from microbes themselves (e.g. antibiotics)
- Or not microbial in origin but are now used to produce them
Biomanufacturing
Use of systems incorporating biological agents (such as microbes)
Four major categories that microbes are involved in producing
- Industrial products
- Food additives
- Medical products
- Biofuels
Industrial microbiology
- Processes where microbes are used in the production of important substances
- All stages of production must be optimised before start, then controlled during production
- If possible limit feedback inhibition (where accumulation of end product inhibits cycle)
Variables that must be optimised in industrial microbiology
- Optimise production strain
- Optimise conditions (temperature, pH, aeration, trace elements and others)
- Optimise feed type
Scale up
- Transfer of small scale technologies to large scale
- Conditions must be maintained when scaling up to ensure same end result
- Large scale production usually achieved via fermentation
Fermentation in industrial microbiology
Mass culture of microbes
Fermentation in physiology
Type of metabolism
Submerged fermentation
- Culture is in contact with liquid
- Most common type
Solid state fermentation
- Culture is on a surface
- e.g. cereal grains (rice, wheat), legume, seeds, straw etc
Stirred fermenter
- Up to 100,000 L
- can be run under oxic or anoxic conditions
- May need foam control agents for high protein culture media
- Impellers assist with stirring, spargers are for air
- Sensors used to monitor
Types of culture systems
- Continuous culture
- Batch culture
Continuous culture
- Open system (new nutrients added at constant rate and spent medium removed)
- Known as continuous feed
- After equilibrium established, culture attains steady state
- Organisms can be maintained in logarithmic phase-
- Best for producing primary metabolites
- commonly achieved using a chemostat (to allow control of growth rate and cell density
Batch culture
- Closed system (no new nutrients added)
- Will observe lag, log, stationary and death phases
- Best for producing secondary metabolites
Primary metabolites
- Produced during exponential growth phase
- Compounds related to the
synthesis of microbial cells / growth
Examples of primary metabolites
- Enzymes
- Amino acids
- Organic acids
- Vitamins
Secondary metabolites
- Typically produced during stationary growth phase
- Produced when waste accumulates or nutrients
become limiting - Produced from primary metabolites
- Sometimes considered part of a microbial stress
response
Examples of secondary metabolites
- Pigments
- Antibiotics
- Toxins
Production strains
- Many microbes that produce useful compounds are originally from natural environments and don’t grow well under lab conditions
- Original strain can be modified to overproduce the compound, grow faster or grow using different substrates (called production strain)
Methods of production strain optimisation
- Mutagenesis via chemicals, UV light or X rays
- Directed evolution
- Protoplast fusion
- Heterologous gene expression
- Metagenomics
- Synthetic biology
Mutagenesis via chemicals, UV light or X rays
- Generates population with random mutations then screen mutants for desired outcome
- Also known as “brute force” mutagenesis
- Used before gene editing techniques were developed
Direct evolution
- Genes of interest are targeted for mutagenesis
- Altered in vitro then cloned back into original strain or heterologous host
- Uses CRISPR/Cas
Protoplast fusion
- Cell walls removed
- Protoplasts (cell without walls) co-incubated and protoplasts fuse
- Chromosomes of two cells combine within a single recombinant cell
- Recombinant cells grows new cell wall
- Organisms must be very closely related
Example of protoplast fusion
Two strains of fungus Acremonium chrysogenum combined for increased growth + increased production of cephalosporin
Heterologous gene expression
- Gene of interest is cloned from one organism into another (GOI not from host strain)
- Then transcribed and translated into protein
- BUT production of non-native proteins disrupts the energy balance (redox power) of the production cell
- Metabolic engineering used to balance and optimize metabolic activities
Example of heterologous gene expression
Human insulin produced by E.coli
Metagenomics (gene mining)
- Culture independent
- Collect DNA from environmental source
- Sequence DNA, compare to already sequenced genes
- Identify novel genes of interest
- Clone into vector
- Express in host
- Observe phenotype
Synthetic biology
- Use of genetic engineering to create novel biological systems from parts term biobricks
Biobricks
Promoters, enhancers, operators, riboswitches, regulatory proteins etc
Advantages of synthetic biology
- Can construct what you want rather than to try to find it in nature (and modify it)
- May not need metabolic engineering to optimise metabolism
- Mix and match regulatory systems for gene expression (e.g. bacterial strain seeks out cancer cells)
Disadvantages of synthetic biology
No instructions (lots of planning and trouble shooting required)
Antibiotics
- Secondary compounds (produced during stationary growth phase)
- May be used medically in same form as produced or modified (semi-synthetic)
Penicillin production
- Batch culture (conditions controlled to maximise production)
- Lactose used as a food source
- Nitrogen is controlled (low levels)
- Glucose and nitrogen feeding also used
- Depletion of carbon source
- Specific precursors may be added to encourage formation of penicillin variants:
Amino acids
- E.g. lysine, glutamic acid (used in food industry)
- Typically produced from regulatory mutants (over produced a specific amino acid)
- Fermentation conditions require low biotin
- Production strain is a biotin auxotroph
- Low biotin inhibits ODHC and increases membrane permeability
Glutamic acid
- Produced from Corynebacterium glutamicum mutants
- Can’t process α-ketoglutarate to succinyl CoA in TCA cycle
- Instead convert isocitrate to 2-oxoglutarate
- Use glyoxalate cycle: produces glutamate
Organic acids
- E.g. Citric, acetic, lactic acids (used as preservatives
- Citric acid may be produced from fungus Aspergillus niger (via submerged fermentation, primary product is an intermediate of TCA cycle)
- Only accumulated in specific fermentation conditions
Specific fermentation conditions to produce citric acid
- Limit trace elements manganese and iron (stops fungal growth at a specific point)
- Low pH 1.6 – 2.2
- High sugar concentrations (15-18%) increases activity of glycolytic pathway, TCA cycle and citrate
synthase activity - Citric acid accumulated then excreted by stressed fungi
Enzymes
- Used in pharmaceutical, agriculture, food, textile
- Most are hydrolases (break down polymers like proteins)
Examples of enzymes
- Proteases (biggest category)
- Lipases
- Amylases (starch; glycogen)
- Taq polymerase
Proteases
- Used in food industry, cleaning (in laundry detergents), biofuels
- Many produced by Bacillus species
Lipases
Used in cleaning and waste treatment
Amylases
- Produced from bacteria or fungi
- Used in cleaning and food industries
Mammalian proteins
- Mammalian proteins are present in only low amounts in normal tissue
- Some can be produced in cell culture but sometimes expensive and difficult
- Instead, production in microbes is easy
- Insulin first human protein produced by bacteria
Somatotrophin (growth hormone)
- Recombinant bovine somatotropin stimulates milk production in lactating cows
- Two binding sites
- Recombinant human somatotropin used to treat human growth hormone deficiency (site-directed mutagenesis used to change gene to alter the amino acids that bind to prolactin receptor)
Two binding sites of somatotropin
- Somatotropin receptor (growth)
- Prolactin receptor (milk production)
Biofuels
- E.g. Ethanol and hydrogen
- Many different biofuels or biofuel precursors produced (broad range of organisms involved)
Two steps in ethanol production that involves microbes
- Enzymatic hydrolysis (lignocellulose breakdown)
- Fermentation
Enzymatic hydrolysis
- Cellulase, mannanase, xylanase, redox enzymes
- Enzymes cleave polysaccharides into simple sugars
Fermentation in ethanol production
- Sugars converted to (bio)ethanol
- Range of microbes used (e.g. Saccharomyces cerevisiae)
Why is lignocellulose and cellulose difficult for most organisms to digest
As they lack the enzymes
Feedstocks
- Enzyme hydrolysis step depends on what is being used as “feedstock”
- Potential to use ‘waste products’ as feedstock for making biofuels
Most common feedstocks for bioethanol
- Wheat
- Molasses
- Sorghum
- Barley
Microbial plastics (biopolymers)
- Bacteria produce storage polymers (PHAs - linear polyester molecules)
- Properties resemble xenobiotic plastics BUT they are readily biodegradable
- PHA + poly beta-hydroxyvalerate is most commercially successful microbial plastic
- Ralstonia eutropha is the model organism for PHA production (genetically manipulable and produces PHA in high yield)
Microbes as food
- Microbes as food known as “single-cell protein”
- May be from yeasts, filamentous fungi, bacteria, algae
- Theoretically more green than agriculture or animal production
- Do not require large tracts of land, less water and ‘fertiliser’
- Can use a range of ‘waste’ products for feedstock
Example of microbes as food
- Spirulina (cyanobacteria)
- Mycoprotein from Fusarium venenatum