2.4.1 Method Of Production Flashcards
Job production
The production of one off items to meet the needs of each individual customers, often undertaken by small, specialist businesses
Examples of job production
Artists, dental technicians, aircraft, architects
Advantages of job production
Cheap and easy to set up, specific to customer needs and wants, associates with higher quality and premium products, employees can be better motivated - more job satisfaction, a flexible production method
Disadvantages of job production
Individual costs of one unit may be much more expensive, after labour intensive so labour costs are extremely high, requires close consultation with customer, usually reliant on specialist skills
Batch production
Identical or similar items are produced together in groups (batches), each item passing through the production process at the same time, before moving onto next
Examples of batch production
Printers - certain amount of newspapers, Baker - certain amount of loaves of bread, factory - certain sized shirts
Aims of batch production
Concentrate skills , achieve better use of equipment and so will produce good quality products more economic than,naugctauring individually
Advantages of batch production
Cost savings can be achieved by buying in bulk, still allows some customers choice due to variations in different batches, products can be worked on by specialist staff at each stage, firms can handle unexpected orders
Disadvantages of batch production
Time consuming as it may take time to switch from one production line to another, requires businesses it maintain higher stocks of raw materials, tasks become boring and repetitive - job dissatisfaction, size of batch depends on capacity allowed, not as cheap as flow production
Flow production
Items flow though along the production line in a continuous process making high volumes of the exact same product. Once one task is finished, the next task is started immediately, therefore time taken on each task must be the same
Advantages of flow production
Costs per unit of production are reduced through improved work and material flow, suitable for manufacturing large quantities, capital intensive - production is constant and less need for employee training. Produces exactly identical items
Disadvantages of flow production
Very long set up time, reliant on high quality machinery, no customisation, uses specialist machinery so investment into this is expensive, there may not be a high demand if the products are identical
Cell production
A form of flow production whereby the production line is split up into a series of self contained cells which teams in these cells work together to create one unit of output
Cell production often leads to increased productivity due to
Increased motivations - team spirit and added responsibility and specialisation
Advantages of cell production
Increases quality, teamwork and motivation