1.5 - Mechanical Devices Flashcards

1
Q

What are the different types of movement?

A
  • Linear
  • Reciprocating
  • Rotary
  • Oscillating
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2
Q

Exam Style Question:
Which type of motion best describes the movement of a sewing machine needle?
[1]

A

Reciprocating motion.

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3
Q

What is a lever?

A
  • A lever is a very simple way to gain mechanical advantage (MA), making lifting or moving something much easier.
  • It consists of a rigid bar that pivots or rotates about a fulcrum with a load applied
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4
Q

What does a typical lever consist of?

A
  • Fulcrum - a pivot point around which a lever turns.
  • Effort - an input force.
  • Load - an output force.
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5
Q

What is the formula to calculate a lever’s mechanical advantage?

A

MA = Load/Effort

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6
Q

What is a first order lever?

A
  • First class levers have the fulcrum between the force and the load.
  • Example: Pliers.
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7
Q

What is a second order lever?

A
  • Second order levers are most easily remembered as having a wheelbarrow action.
  • The fulcrum is at one end with the effort at the opposite end.
  • The load is anywhere in the middle.
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8
Q

What is a third order lever?

A
  • A Class 3 lever has the fulcrum at one end, the load at the opposite end and the effort applied in the middle.
  • Example: Tweezers.
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9
Q

When a lever is balanced it has ___________ - the load is balanced on either side.

A

equilibrium

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10
Q

Define the term ‘Mechanical advantage’.

A

Mechanical advantage is the amount of help you get using a machine in comparison to doing something with just human effort, and it is created by levers.

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11
Q

What is a linkage?

A
  • A linkage is a mechanism made by connecting rigid parts.
  • Linkages can change the magnitude of a force, change the direction of a force or transform it into a totally different motion.
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12
Q

What are some different types of linkages?

A
  • Reverse motion
  • Parallel motion / push pull
  • Bell crank
  • Crank and slider
  • Treadle
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13
Q

What ia a ‘reverse motion’ linkage?

A
  • Reverse motion linkages change the direction of input so that the output goes the opposite way.
  • A fixed pivot forces the change in direction. These are often used on foldable clothes horses.
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14
Q

What is a ‘parallel motion’ / ‘push pull’ linkage?

A
  • Parallel motion linkages use two fixed pivots to make the input and output travel in the same direction, through a link arm.
  • Changing the placing of the fixed pivots changes the amount of force exerted, while keeping the direction the same.
  • For example, a toolbox with drawers opens up effectively using parallel motion linkages.
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15
Q

What is a ‘bell crank’ linkage?

A
  • Bell crank linkages change the direction of force through 90°.
  • The amount of output force can be changed by moving the fixed pivot.
  • When used in bicycle brakes, the rider can pull the brakes, which changes direction through the bell crank to make the brake pads touch the wheels.
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16
Q

What is a ‘crank and slider’ linkage?

A
  • Crank and slider linkages change rotary motion into reciprocating motion.
  • A fixed pivot is attached to a crank, which turns around and pushes and pulls a slider.
  • When used in a car engine, the ignition of petrol by the spark plugs pushes the slider up, moving the connecting rod and turning the crank.
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17
Q

What is a ‘treadle’ linkage?

A
  • Treadle linkages use a rotary input to turn a crank on a fixed pivot.
  • A connecting rod joins two moving pivots to another fixed pivot.
  • This is how a pair of windscreen wipers works on a car, moving backwards and forwards together.
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18
Q

What is a rotary system?

A
  • Rotary systems are used to drive mechanisms in equipment and machinery.
  • They transfer the direction of force along different paths and through changes of angle and direction.
  • They include a cam and follower.
19
Q

What is a cam and follower? (Rotary systems)

A
  • A cam is mainly used to change rotary motion into reciprocating motion through the use of a follower.
  • A crank is used to rotate the shaft, which rotates the cam and moves the follower up and down.
20
Q

What are some different types of cams?

A
  • Circular cam
  • Eccentric cam
  • Pear cam
  • Snail cam
  • Heart shaped cam
21
Q

Describe the reciprocating motion produced by circular / eccentric cams?

A
  • Steady rise and fall.
22
Q

Describe the reciprocating motion produced by pear cams?

A
  • Rapid rise and fall followed by long dwell (rest).
23
Q

Describe the reciprocating motion produced by snail cams?

A
  • Long dwell followed by steady rise and sudden drop.
  • This can only turn in one direction, otherwise the mechanism would jam.
24
Q

Describe the reciprocating motion produced by heart shaped cams?

A
  • Slight rise and fall with no dwell period.
25
Q

Exam Style Question:
A child’s toy crocodile has a mouth that slowly opens and snaps shut again when a handle is turned.

Suggest the most suitable cam to be used to create this mechanism.
[1]

A

A snail cam.

26
Q

What is a gear?

A
  • Gears are toothed wheels, that mesh to transfer motion from one part of a machine to another.
  • Gears are found in many things from cars and bicycles, to clocks and can openers.
27
Q

What are the three main types of followers?

A
  • Flat
  • Point or knife
  • Roller
28
Q

What are the qualities of a flat follower?

A
  • Flat followers have a flat bottom that sits on the cam.
  • These cope well under load but aren’t very accurate and have a lot of friction.
29
Q

What are the qualities of a point/knife follower?

A
  • Point or knife followers have a narrow point that sits on the cam.
  • These are very accurate and low friction but are quick to wear away the pointed edge.
30
Q

What are the qualities of a roller follower?

A
  • Roller followers have a roller such as a ball bearing attached to the bottom of the following.
  • These are accurate, low on friction and can withstand load, but are more costly to produce.
31
Q

What is a gear?

A
  • Gears are toothed wheels, that mesh to transfer motion from one part of a machine to another.
  • Gears are found in many things from cars and bicycles, to clocks and can openers.
32
Q

What is a gear train?

A
  • Gear trains are when two or more gears are joined together.
  • A gear train transmits rotary motion and torque.
  • Different sized gears connect to increase or decrease the speed of rotation.
33
Q

What is torque?

A

Torque is a force that causes rotation.

34
Q

What is a ‘drive gear’?

A
  • The drive gear (input) turns the driven gear (output).
  • The gears turn in opposite directions.
35
Q

What is an ‘idler gear’?

A
  • An idler gear is used to change the direction of rotation so that the driven gear turns in the same direction as the drive gear.
  • It transfers movement from the drive gear to the driven, so size does not affect speed.
36
Q

How do you calculate gear ratio? (Gear trains)

A

Number of teeth on driven gear : number of teeth on driver gear

Or

Number of teeth on driven gear / number of teeth on driver gear

37
Q

How do you calculate velocity ratio? (Gear trains)

A

Velocity ratio = drive gear / driven gear

38
Q

What are pulley systems?

A
  • Pulleys can help to lift a load providing a mechanical advantage.
  • In machines, pulleys transmit rotary motion and force from the drive shaft (input) to the driven shaft (output).
  • Pulleys are not ideal for transmitting high torque due to their tendency for the belt to slip.
  • Belts are often made of reinforced rubber or high strength materials such as Kevlar.
39
Q

What are the two types of pulley systems?

A
  • Fixed pulley
    (no mechanical advantage)
  • Block and tackle pulley
    (has mechanical advantage)
40
Q

What is a ‘fixed pulley’?

A
  • A fixed pulley uses a wheel with a groove in it and a rope that sits in the groove.
  • It allows you to change the direction of the force needed, which makes lifting easier, but the weight will feel the same (no mechanical advantage).
41
Q

What is a ‘block and tackle pulley’?

A
  • A block and tackle pulley uses two or more pulleys, one fixed and one moveable, to help reduce the amount of effort needed to lift a load.
  • It provides a mechanical advantage making a load easier to lift.
42
Q

How do you calculate the effort needed to raise a load using a pulley system?

A

Effort = load / number of pulleys

43
Q

How are belts used in pulley systems?

A
  • A drive belt (loop of flexible rubber) connects two or more pulleys together.
  • The belt transfers power from the pulley to the receiving system.
  • In the instance of a car, a belt transfers engine power to the alternator to recharge the battery.