U-23: Heating Boiler & Heating System Controls Flashcards
In a steam heating plant where does the steam give up most of its heat?
Radiators, convectors
What will cause grooving in the condensate receiver?
Carbon dioxide
Feed water supply to most steam boilers is usually controlled by?
Float switch
Hartford loop return line is connected where on a steam heating boiler?
It’s connected to the loop at the lowest safe water level
Second source heating boiler water is controlled by the low water fuel cut of device in two ways:
Electric feeder valve, float operated mechanical feeder valve
Bleeding water out of the control line on the condensate receiver will result in what?
Pressure drop in the control line
What happens at the highest operating level of the water in the boiler?
Feed water supply switch opens. Stopping the power supply to the control valve or supply pump. (Stops water supply to boiler)
When should a larger condensate receiver tank be used?
Systems extended over larger area
If control of the feed water supply is the primary function of the cut-off device what is required by code?
A second cut-off
The feed water control switch is commonly operated by?
low-water fuel cut-off float
What kind of pump requires a steaming heating boiler to be equipped with a Hartford loop?
Non positive displacement (centrifugal pump)
A feed water makeup supply should?
Be able to satisfy firing rate
An undersized condensate receiver may cause what?
Loss of condensate to the sewer
A condensate receiver low water cut-off will?
Stop the pump in order to prevent damage
What is a disadvantage of the float mechanism feeder?
Unsteady valve operation due to violent fluctuations of returning condensate
What’s the general rule for the size of a condensate receiver tank?
Be able to hold enough condensate equivalent to 20-30 minutes of normal water evaporation in the boiler
How can an operator get rid of carbon dioxide from ruining the condensate return lines?
Filming amines that will coat the metal
A float operated mechanical feeder valve should?
Not open until the level is well below the feed pump cut-in level
If multiple heating boilers require water which valve will open the pump switch to shut it off?
The valve that closes last
A thermal element, used on hot water boilers is capable of sending temperature and?
Converting it to a pressure signal
When the water level is insufficient or pump fails to start?
Fuel cut-off switch opens and cuts off the power to the fuel valve and sounds an alarm (double pole Mercury switch)
Neutralizing amines:
Raise the pH of condensate
A float operated mechanical feeder valve should:
Not open until the level is well below the feed pump cut-in level
Equalizing lines on a condensate receiver float chamber:
Will dampen water level fluctuations
What does ASME, Section IV cover?
Low water fuel cutoff.
List two types of Mercury pole switches:
Single/double pole
A high pressure fuel cut-off switch open when?
Gas pressure it too high
A damper positioning switch is used on boilers with a high-low fire control that has three positions:
Automatic, low, high
A low gas pressure cut off switch will shut down the burners due to?
Low gas pressure
When a boiler is shut down on the high limit control, what must the operator do before starting the boiler up again?
reset the lockout on the high limit controller
A low fire switch is part of the?
Start-up logic sequence
Automatic firing boilers that aren’t under constant supervision must be installed with a high limit control that shuts of the fuel supply to ensure pressure doesn’t raise above?
100 kPa
The bottom of the bellows is connected to a sensing bulb by means of a what?
Capillary tube
What kind of boilers are on-off controls most commonly used?
Low capacity boilers
The low air pressure fuel cut-off switch should be checked when air flow is?
Maximum
High limit control is used to shut down the fuel supply in the event of an elevated change in?
Steam pressure
The high gas pressure switch can be tested?
During the operation of the boiler
A thermal element, used on hot water boilers is capable of sending temperature and?
Converting it into a pressure signal
The temperature in the sensing bulb will be similar to the water where?
Leaving the boiler
What are the three distinct methods of burner operation control?
On-off, modulating, high-low
What does the aquastat control?
Burner circuit
To reduce cycling (starting and stopping of on-off device) what is installed?
A second spring (differential adjustment)
What is the pressure control device used for on steam boilers?
Starts and stops the burner to maintain the pressure within set limits
The operating pressure of a on-off device is controlled by what?
The tension of the large spring (increase in tension will raise operating pressure)
What must be adjusted in direct proportion to the firing rate of the burner to maintain the proper fuel-air ratio?
Air to the furnace
Three safety switches which are installed on all boiler equipped with an FD fan or blowers:
Low air pressure fuel cut-off
Low gas pressure fuel cut-off
High gas pressure fuel cut-off