Tooling_U Chapter 5 Vocab Flashcards

1
Q

A small hard particle or crystal of material used to machine, grind, or finish a workpiece. These are capable of producing a very smooth surface finish, but still leave marks on the surface of a part

A

Abrasive Grains

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2
Q

The average distance between the peaks and valleys that characterize a particular surface. This describes the quality of the surface but does not detect waviness or flaws.

A

Average Roughness

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3
Q

What does the abbreviation Ra mean?

A

Average Roughness

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4
Q

A hardened steel tube, either fixed or removable, that is used to constrain, guide, or reduce friction. During Use, the inside of this is a dynamic surface, while the outside is static.

A

Bushing

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5
Q

The tension per unit length developed at a specified point in a surface and observed as a function of time.

A

Dynamic Surface Tension (SFT)

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6
Q

What does SFT stand for?

A

Dynamic Surface Tension

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7
Q

What is the definition of equilibrium?

A

a state of physical balance

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8
Q

A manufacturing process that involves pouring a heated liquid material into a hollow mold until the material cools into a solidified shape. This creates a surface with no clear lay.

A

Casting

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9
Q

The sample length on the surface of the part that a stylus-type instrument measures. This length is often marked on a part drawing.

A

Cutoff

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10
Q

A surface that moves or makes contact with other surfaces during use. For this, surface texture may affect how the surface rolls or slides against another surface.

A

Dynamic Surface

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11
Q

A type of comparison measurement during which inspectors use a fingernail to scratch the surface of the machine part. The inspectors then run that same fingernail along a surface replica block to compare its surface roughness to the roughness of the part.

A

Fingernail Test

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12
Q

The overall direction of the pattern created by the production process. This cannot be measured because it measures only a direction.

A

Lay

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13
Q

What does µ in stand for?

A

Microinches

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14
Q

What is the decimal equivalent of one microinch?

A

One-millionth of the U.S. Standard inch. Roughness is measure in microinches

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15
Q

The surface that represents the desired specifications on a part drawing. This does not have surface irregularities and is geometrically perfect.

A

Nominal Surface

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16
Q

What is the definition of nominal?

A

(of a role or status) existing in name only.

17
Q

The point of maximum height. On the surface of the part, this lies above the average line, and the distance between this and the valleys determines average roughness.

18
Q

A small square plate that has standard surface characteristics. This device is used to calibrate the stylus-type instrument used to inspect surfaces

A

Precision Reference Specimen

19
Q

A device that gathers measurement data from the workpiece. On a stylus-type instrument, this uses a stylus tip to contact the surface of a part.

20
Q

A stylus-type device that measures surface roughness. This amplifies its signal to compensate for waviness and indicates only roughness.

A

Profilometer

21
Q

The inherent, fine, closely spaced irregularities remain on a part surface after manufacturing. This is created by the production process.

22
Q

A surface that remains fixed in one place during use. It does not contact other surfaces in motion.

A

Static Surface

23
Q

What is the definition of static?

A

lacking in movement, action, or change

24
Q

The precision tip that records measurements. This is usually made of diamond and traces surface irregularities to measure surface roughness

25
A measuring instrument with a cone-shaped spherical top connected to a probe. This has a stylus that contacts the part and traces its surface irregularities.
Stylus-Type Device
26
The boundary that separates one object from another object, shape, or form. The surface is the exterior face of a part.
Surface
27
The degree of roughness and variation on the surface of a part after it has been manufactured. Due to irregularities created when machining a part, this cannot be perfectly smooth.
Surface Finish
28
A surface that contains a specific standard roughness pattern. These are used in comparison measurements.
Surface Replica Block
29
The combination of the imperfections on the surface of a part. Roughness, waviness, lay, and flaws on the surface of a part make up this.
Surface Texture
30
An unintentional irregularity that may be random or repeating. In surface inspections, these are random surface defects that are generally not included in the measurement of the surface.
Flaw
31
A stylus-type device that measures surface roughness. Portable models can be carried in a pocket on the production floor.
Valleys
32
Any change or difference from the standard. On the surface, this is the factor that creates surface texture.
Variation
33
The repeated widely-spaced irregularities of surface texture. This is the result of machine deflections and vibrations.
Waviness